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Carbon steels and low alloy steels are the workhorse of several industries where properties such as strength, fracture toughness and weldability play a key role. In addition to these properties, carbon steels are also the most cost effective materials is several applications. Of particular interest is the API 5L X65 which is widely used in oil and gas exploration, production and transportation service.
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Aerial robotics is an emerging technology for coatings and non-destructive testing (NDT). Performing coating inspection measurements, such as dry film thickness (DFT), using aerial robotic systems improves occupational safety and reduces injuries and deaths attributed to falls. This is done by allowing measurements to be taken with the worker safely on the ground. As the industry advances towards adopting drones/aerial robots as tools for inspection practices, it is critical to evaluate the associated performance and limitations
Various polymeric coatings have been exposed to natural saltwater environments in Buzzard' s Bay, MA and at La Costa Island, FL for the last 18 years and 21 years respectively. The coating systems were applied to 8 inch (20.32 cm) by 8 inch (20.32 cm) by 40 feet (12.19 m) A36 steel "H" pilings. The depth of the water ranged from 4 feet (1.22 m) to 8 feet (2.44 m). Periodic visual inspections have been conducted to evaluate the performance of the coating/ primer systems in the splash zone and in the immersed zone. The coatings had windows to evaluate the under film corrosion attack by saltwater present near the Cape Cod canal. The coatings were evaluated according to ASTM visual standards at low tide. Results of the coating inspections and an evaluation of their effectiveness in preventing the corrosion of steel pilings in seawater will be presented.
Bleach is widely used domestically or industrially in many fields. For example in water treatment, bleach is a very effective additive for disinfection and odor control. It is used for treating polluted water containing organic contaminates and waterborne pathogens.
Corrosion of reinforcing steel is recognized as the major cause of the deterioration of reinforced concrete structures. Exposure to de-icing salts, seawater and chloride-containing set accelerators, plays a significant role in reinforcing steel corrosion (Figure 1). When the chloride content at the rebar level exceeds the threshold for initiation of corrosion, the passivation protective film on the rebar surface is destroyed and a corrosion cell can form either on the same piece of rebar with anodic and cathodic sites adjacent to each other, or a macro-cell between two different layers of reinforcement.
Embedded galvanic anodes designed to protect reinforcing steel in chloride-contaminated concrete adjacent to concrete “patch” repairs were developed in the late 1990’s. The original concrete anode was puck-shaped and consisted of high purity zinc encased in a mortar formulated with high porosity and lithium hydroxide to maintain a pH greater than 14 to keep the zinc active over the life of the anode. This approach of a high pH mortar around the zinc to prevent anode passivation is commonly referred to as alkali-activation.
The subject of hydrogen stress cracking of various high strength Nickel alloys has recently been reported by others. Comparisons of results for different test methods including Slow Strain Rate Testing (SSRT) and Incremental Step Loading (ISL) were performed.A new Ni-Cr-Mo-Fe alloy known as ATI 830™ alloy (N08830) was recently tested to determine its resistance to Hydrogen Induced Stress Cracking (HISC) simulating conditions arising during cathodic protection in a subsea environment.The unique set of test methods and conditions included SSRT and ISL all using precharged specimens with ongoing continuous charging during testing. Test specimens utilized different geometries including smoothed and notched along with round and rectangular cross sections.The paper draws key conclusions based on comparisons of test methods and also compares N08830 alloy results to other high strength CRA’s used in Oil and Gas subsea production equipment.
Nuclear power has been the largest source of carbon-free power in the U.S. (and much of the developed world) for almost a half century. As such, in the U.S. today, nuclear power plants of the Light Water Reactor (LWR) design generate 20% of all electricity, comprising over half of carbon-free electricity generation. In order to meet the short-term 2030 greenhouse gas emission reduction target, the existing nuclear fleet will play an important role, while the development and deployment of advanced reactors such as the small modular reactors (SMR) of the LWR design can be accelerated.
This paper investigates a key concern with Ultra High Pressure Waterjetting (UHPWJ) surface preparation – the impact of “flash rusting” on coating life. Flash rusting can occur under certain environmental conditions when the steel is left sufficiently wet following UHPWJ. Reducing or eliminating flash rusting can increase the cost of surface preparation. However, flash rust’s impact on coating life is debated.
This paper will detail the performance differences between 1st generation and the next generation of ‘Multi Polymeric Inorganic Copolymer ‘and the proven benefits observed by the end user in the field but will also look at the alternatives to traditional insulation in the fight against corrosion under insulation (CUI).