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Picture for Investigating the Effect of Trace O2 Concentrations on CO2 Corrosion Mechanisms
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Investigating the Effect of Trace O2 Concentrations on CO2 Corrosion Mechanisms

Product Number: 51324-20996-SG
Author: Shrirang Deshmukh; Bruce Brown; David Young
Publication Date: 2024
$40.00
CO2 co-produced in brine with crude oil is the governing corrodent in upstream oil and gas systems. A potential additional corrosive species that can be introduced through ingress is O2. Consequently, strict guidelines exist within the oil and gas industry to limit O2 levels in production environments, emphasizing the significance of understanding any associated corrosion risks. These guidelines require O2 concentrations to be as low as 20 ppb, however, there is little to no experimental evidence to support this limit. The aim of the research described herein was to advance the understanding of how trace O2 concentrations can influence CO2 corrosion mechanisms of bare steel at the acidic pH of 4. Elucidating these underlying mechanisms would enable more effective corrosion prediction, thereby enabling development of effective mitigation strategies, as well as establishing validity of the aforementioned “20 ppb” guideline related to O2 ingress. To accomplish these goals, controlled experiments were performed to test aqueous O2 concentrations up to 100 ppb on pipeline steel in a CO2 saturated 1 wt% NaCl brine at 1 bar total pressure. Various electrochemical analytical techniques, including LPR, EIS, and potentiodynamic polarization measurements were employed. The research reported herein is foundational for characterizing the impact of oxygen in CO2 corrosion environments, an ongoing research activity. This will contribute to the development of more reliable and sustainable corrosion control practices for industries experiencing CO2 corrosion which can be extendable to carbon capture and transmission systems.
Picture for Investigating the Trends in Coating Degradation During Long Term Accelerated Testing
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Investigating the Trends in Coating Degradation During Long Term Accelerated Testing

Product Number: 51324-21021-SG
Author: Anand H.S. Iyer; Andreas Løken; Anders W.B. Skilbred
Publication Date: 2024
$40.00
Accelerated corrosion testing has been an integral part of estimating the durability of protective coatings on metal substrates. Test methods such as salt spray and artificial ageing has been used extensively according to the requirements put forward by the ISO 12944 standards. The testing time depends on the corrosivity of the environment as well as the durability expected from the coatings. For the highest corrosion class, this can range up to 4200 hours (approx. 6 months). With the ongoing demand for coatings with higher durability (> 25 years), the testing time will be further increased. This in turn results in prolonged periods of testing requiring a huge number of resources. We therefore conducted a study to determine the presence of any trends in the corrosion creep observed in salt spray testing as well as artificial ageing. An epoxy with a polyurethane topcoat was chosen as the paint system, and salt spray tests according to ISO 9227 and artificial ageing according to ISO 12944-6 and 9 were conducted for various durations. Following the end of testing, the evaluation of degradation was performed using corrosion creep as a parameter. Visual examination was performed to observe any visible degradation. The barrier properties of the coating system were evaluated using Electrochemical Impedance Spectroscopy (EIS) according to ISO 16773-2. Supplementary data obtained from water condensation tests and adhesion pull-off tests shall as be presented as well. The identification of trends in such corrosion tests opens the possibilities of estimation of corrosion behaviour of paint systems based on a finite set of data.