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The authors look toward the future of specifying coating projects starting with the traditional prescriptive, means-and-methods, coating formula-based specifications. The popular qualified product list (QPL) approach is presented along with its drawbacks. The design/build (DB) ideal and limitations of specifying only performance is presented.
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At the project phase, the main responsibility of a corrosion engineer is to develop Corrosion Management Program (CMP) and establish a corrosion control strategy for specific individual units. A well-designed Corrosion Management Program is the most useful material not only to prepare a corrosion control strategy, create a reliable inspection plan but also to promote corrosion knowledge management, corrosion talent development and training, integration with other disciplines such as process, operation, inspection, maintenance.The Hydroprocessing unit is the crucial process of the refinery as high temperature and high-pressure operation conditions are in which major catastrophic accident occurs. An understanding of variables influencing corrosion in hydroprocessing units is necessary for corrosion engineers to improve the reliability, safety and environment impact associated with them. This paper describes an example of how Corrosion Management Program (CMP) and Integrity Operating Windows (IOW) are used for developing specific corrosion control strategy, corrosion knowledge sharing and integration with other disciplines to prepare customized corrosion control strategy of hydroprocessing unit in JAZAN project. The development of corrosion management strategy of Hydroprocessing is focused on the Reactor Effluent Air Cooler system corrosion control using a water-washing method.
The essence of this paper is to talk about internal corrosion found in deadleg piping at the Enbridge Gas Transmission, & Midstream (GTM) Egan Hub Partners Storage Facility and especially how the corrosion was evaluated after the deadlegs were removed. The salt dome cavern storage facility is in south central Louisiana. The internal corrosion was found in the piping that comes from the storage caverns and goes through pressure reduction stations and then through dehydrations systems.
Cracking of concrete repair materials is a critical factor affecting the service life of a repaired structure. Cracks in repair materials provide a pathway for moisture to carry deleterious materials into the concrete and accelerate corrosion of imbedded reinforcement. Existing cracks can also fill with water and cause further crack propagation as well as accelerated deterioration due to freezing and thawing conditions.
The application of corrosion resistance alloys such as 25% Cr super duplex stainless steel (25Cr SDSS) has expanded in the oil & gas industry recently as new technologies made it feasible for Oil and Gas operators to invest in high sour and corrosive fields. 25Cr SDSS material is often used in critical applications such as piping, rotating equipment, coolers, and instrument components etc. SDSS materials are well known for the 50/50 austenite (γ) and ferrite (α) microstructure which provides the combination of corrosion resistance and high-performance mechanical properties.
This presentation will discuss current accelerated testing methods used to approve coatings used on wind tower foundations, towers and other related equipment. The presenter will discuss global coating standards used for system selection, and the presenter will provide potential system upgrades and efforts to allow for extending coating life expectancy to first major maintenance activity. Additional information on related experiences of other industries in environments such as onshore and offshore will be discussed.
Material selection to get “fit-for-purpose” alloys is an important task that corrosion engineers face in their daily work. Two common ways of attacking such a challenge is by testing different alloys in environments similar to the application in a laboratory environment or installing samples in actual operating equipment. In the latter, testing is usually time consuming and might require plant turnovers to get access to the equipment for sample installation.
The goal of the Paris Agreement is to limit global warming to below 2°C, preferably 1.5°C, compared to pre-industrial levels.1 While the world is slowly transitioning to more sustainable energy sources to reach this target, one of the ways to reduce the CO2 in the atmosphere is to capture it and store it in depleted gas fields. According to the IOGP1, the total number of CCS projects in Europe is 65 in 2022.2 The aim of these projects is to store around 60 MtCO₂/yr by 2030.
In gas wells, where a low or unknown amount of the naturally occurring saline formation water is expected to be produced, tubing material selection relies on selecting a fixed dataset of input parameters and extrapolating to the entire well life. This is intended to represent the worst-case scenario; while this can be the case regarding pressure and temperature, the produced water composition as a function of time is less likely to be as reliable. This is because during production, gas can cause water evaporation, leading to a significant increase in the chloride ion concentration compared to the analyzed values – and hence, potentially an unsuitable material selected. To this end, it is important to: (a) ensure that the formation water composition analyzed is correct, (b) that this composition is reconciled to initial reservoir conditions and (c) calculate any evaporation/condensation effects in different sections of the well as a function of production forecasts. This makes it easier to establish operational envelopes that both prevent productivity impairment and provide appropriate thresholds of acceptability for the tubing material selected. This paper describes the methodology applied for tubing material selection for a high temperature-high pressure (HTHP) gas well in the North Sea.
The presentation will help attendees understand the testing and coating requirements for concrete floors and walls with moisture issues.