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The range of factors affecting the susceptibility of equipment to corrosion under insulation (CUI)are numerous. Some of these factors might be controlled through better design, more robustinstallation procedures, and using better quality coatings. However, there are other risk factors such as operating temperature, material type, and environmental conditions that cannot be easily modified.
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Climate change and global warming due to human-generated greenhouse gases are potentially the most prominent issues facing the political and economic world in recent times. “Human activities are estimated to have caused approximately 1.0°C of global warming above pre-industrial levels, with a likely range of 0.8°C to 1.2°C. Global warming is likely to reach 1.5°C between 2030 and 2052 if it continues to increase at the current rate.”
Martensitic stainless steel (MSS) well tubulars are favorable due to their high strength and relatively low cost and are therefore widely applied in the Oil & Gas industry. This is especially the case for 13Cr and Super13Cr grades, which are often selected for mildly sour gas fields, where a relatively low content of H2S is present. When selecting martensitic stainless steels for sour service, the susceptibility to Stress Corrosion Cracking (SCC) and Sulfide Stress Cracking (SSC), determined by standard laboratory tests, are the most important selection criteria.
Friction stir welding procedure development was initiated on steel grades S460 G2+M and S690QL1 in plate wall thicknesses of 10 and 15mm. In order to tackle the challenges of the high mechanical loads on the tool as well as its premature wear, a combination of preheating and optimized weld backing set-up was implemented. The inductive preheating allowed a 28% reduction in welding torque and a significant reduction of the tool wear, particularly during the critical initial plunge of the tool within the base material. A comparison of Mo-based and W-based tool was performed, allowing identifying the W-based tool as having a better combination of high temperature strength and wear resistance. Different backing arrangements and materials were investigated. Ceramic backing inlays were used in order to reduce the heat loss at the root area and maintain an acceptable stirring of this zone to achieve full penetration welds. The welds quality was assessed via metallurgical examination, bend tests, and confirmed the possibility to perform sound full-penetration, one-sided welds. The contribution of the preheating to the process as well as the quality and mechanical properties of the welds will be discussed here.
Electrochemical Impedance Spectroscopy (EIS) has maintained a presence in protective coatings laboratories for decades. EIS is valuable in that it captures resistive and capacitive changes to a coating film as it is exposed to the environmental conditions that produce these changes, i.e., degradations. It also assists in ranking coating systems for their anticipated corrosion protection performance, complementing qualitative, visual observations.
Traditional solutions for the chemical passivation of stainless steel are nitric acid based, with the addition of sodium dichromate as an inhibitor for precipitation hardened and free machining stainless steels. These passivation chemistries are difficult to handle from an environmental health and safety point of view, particularly the dichromate inhibited versions. Citric acid passivation has been pursued as a replacement for both nitric acid and inhibited nitric acid based chemistries for many years, and has been incorporated into consensus specifications such as ASTM A967 and SAE AMS2700.
In Jan 2023, during reformer shutdown; one of the reformer inspections revealed cracks at hot collector and pigtail. Most of the cracks were on the surface and some of the cracks were through. Pigtail sample was removed, and it was taken for failure investigation to confirm the failure root cause.
This paper will focus on ongoing regulatory research related to aging management of reactor vessel internals, including measuring stress corrosion cracking initiation and growth rates, and developing a mechanistic understanding of other potential degradation modes, with a particular focus on issues that may be more important for operation beyond 80 years of life.
This annual paper summarizes environmental, health and safety issues that may impact SSPC members. This paper discusses current and expected EPA and OSHA regulatory rulemaking, emphasis programs, enforcement initiatives or other similar topics. This paper will include a review of OSHA’s expected final standards on confined space in construction and silica and other proposed or revised regulations related to the coatings industry. Most of the information is taken directly from the respective agency’s published regulatory agenda, supplemented by anecdotal information gathered from various professional journals, seminars, and conferences.
This annual paper summarizes environmental, health and safety issues that may impact SSPC members. This paper discusses current and expected regulatory rulemaking, emphasis programs, enforcement initiatives or other similar topics.
This annual paper summarizes and tracks environmental, health and safety issues that may impact painting contactors and facility owners. This paper summarizes regulatory, and enforcement develops in the current year and reviews expected rulemaking for the coming year.