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Shale Gas Production Pipeline Failure - Case Study

Shale gas production is unique and presents challenges in terms of corrosion mitigation and pipeline integrity management. Many of these challenges stem from variations in production modes from the early stages and as the system becomes mature, with many variables involved such as frac flowback, H2S, CO2, iron, microbial, velocities, topography, O2, hydrates, and paraffin. When combined with economic challenges the oil and gas industry faces, these factors force producers to strike a balance between technical decisions and operational/cost efficiencies, which adds complexity to an already difficult-to-manage system. This paper will review a pipeline failure case study from a critical sour shale gas gathering system in Canada. The case study will cover the history of the pipeline from commissioning until failure, challenges faced, root-cause analysis, solutions implemented, and results obtained. The case study will help increase awareness about best practices regarding pipeline pigging, corrosion inhibitor batch treatments, and analytical testing used when conducting failure root cause analysis. It also serves as a documentation for a corrosion failure in a pipeline with a staggering corrosion rate of over 2,800 mpy resulting in a pipeline failure in less than five weeks of operations.
Product Number: 51324-20698-SG
Author: Feras El Yaakobi; Sherman Kung; Connor Graham; Jeannine Schmid; Daryl Foley
Publication Date: 2024
$40.00
$40.00
$40.00