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Coating systems are used in a wide variety of environments, including seawater immersion and exposure to the atmosphere, as a method for preventing corrosion. A coating system refers to the layers of coatings that are applied over one another to form a structure that performs multiple functions that cannot be provided by a single coating. For example, the initial layer of the system may consist of a surface pretreatment that thickens the oxide film of the aircraft skin material and aids in adhesion of the base coating to the substrate.
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Water jetting is frequently used as a surface preparation method mainly during maintenance. However, water-jetted surfaces are prone to the formation of flash rust in the time interval between surface preparation and coating application. The formation of flash rust increases with increasing temperature, relative humidity, and salt contamination concentration on the surface.
The utilization of volatile corrosion inhibitors (VCI) in dry packaging scenarios have become ubiquitous throughout industry for the protection of metal parts during shipping and storage. Initial protective packaging applications of VCIs involved coated paper which was used to wrap or interleave metal parts for transportation and/or storage. This type of wrapping evolved into film packaging where the inhibitors were extruded into film.