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This paper aims to present a novel class of pipeline protective lining materials that provide erosion-corrosion resistance combined with negligible wear to spray equipment. These coatings have been formulated with a blend of thermoplastic fillers rather than the traditional ceramic fillers used for erosion resistance.
Oil sands production has unique challenges in terms of materials selection and long-term performance. This paper provides a general overview of various oil sands recovery and upgrading processes, and outlines areas where polymers and composites could be effectively utilized. Case studies.
Organic coating systems for protection against internal corrosion of pipelines are important to maintain integrity of oil and gas infrastructure. The present investigation focuses on evaluation of protective properties of a set of multiphase coating systems in the environment encountered inside of off-shore natural gas pipelines.
Lab tests, assessments and technical studies/literature reviews were done concerning common commercial Chromium Carbide Overlay (CCO) products to understand the effects of overlay composition and welding parameters on underbead cracking, mechanical properties, and wear/abrasion resistance.
This paper summarizes the experimental findings, discusses the effects of a typical bitumen-water slurry solution on the wear performance of polyurethanes and neoprenes and proposes a mathematical relationship between Coriolis (low stress, low angle abrasion & scouring) wear to the relevant physical properties in the virgin state of polyurethanes and neoprenes.
Canadian Oil Sands mining operations have been producing oil from sand ore from the early 1960s. Oil Sands mainly consists of high hardness quartz, silica, bitumen and water. Bitumen production processes include mining the sand, washing it with hot water, slurry transportation, tailing disposal and bitumen production. Abrasion, gouging wear, impact wear, erosion and erosion-corrosion are predominant degradation mechanisms in Oil Sand mining operations.
Coating industry trends has driven increased use and interest to develop more efficient and durable thermal insulative coatings. The key areas for this expansion are to reduce corrosion under insulation, increase occupational safety and reduce energy loss. Key features of these water-based coatings are low thermal conductivity, high hydrophobicity and adhesion along with an emerging interest to have greater heat resistance and stability. This paper will introduce a new water-based silicone hybrid resin to accompany the two novel microporous composite granules; one with high thermal insulative efficiency and the other, a pure hydrophobic synthetic silica pearl shaped filler to optimize thermal insulation efficiency as well as offering mechanical stability and reduced cracking in these highly filled coatings. The new platform offers the formulator options to leverage all new technologies together or separately when a compatible binder is needed to increase thermal heat stability and flame-retardant performance. Coatings and formulating details will be highlighted with thermal degradation of binders, surface temperature comparison for “Safe Touch” coatings, thermal conductivity (Lambda - mW/mK), contact angle measurements along with fire retardance test and direct flame testing using various thermal insulation fillers.
Syncrude is one of the largest operators in Canada’s oil sands industry, with an over 55-year history of innovation. Based in Fort McMurray, AB, Canada and with a large research and development (R&D) facility in Edmonton, AB, Canada, this joint venture company operated by Suncor Energy Inc. has pioneered many of the processes used in the industry. The production process starts with oil sands surface mining using shovels and trucks, followed by a crushing and screening process.