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Plant and Circuit Wide CCD/IOW Implementation Process

Picture for Plant and Circuit Wide CCD/IOW Implementation Process
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API 970/584 (Corrosion Control Documents/Integrity Operating Windows) are becoming a valuable resource in a Refinery Mechanical Integrity Program. The ability to usefully summarize unit Corrosion Loops and documentation of Damage Mechanisms is critical for Risk Based Inspections. When overlaid with susceptibility to both normal and process upsets conditions this becomes a benchmark for improvements in plant reliability programs.This paper will summarize both a Plant wide and a Fleet wide approach toward this process. One will be an orderly progression for a single Plant as part of a robust Mechanical Integrity program. A second Owner-User implementation of this process with a focus on a few typical refining units in same at multiple sites and on a pilot basis using multiple vendors to implement this project in a staged program.

Product Number: 51319-13068-SG
Author: Brian Jack
Publication Date: 2019
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51316-7284-Management of Integrity Operating Window (IOW) for an Aging Gas Processing Plant

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ISBN: 7284 2016 CP
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To ensure the safe operation of a gas processing plant, monitoring the Critical Process Variables (CPV) against the Integrity Operating Window (IOW) is a key element for compliance with the corrosion management framework. This paper is the operator’s experience in setting up the IOW management system in a gas processing plant and benefits gained.
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51313-02227-Corrosion Management of Refinery Process Units by Using Integrity Operating Window (IOW)

Product Number: 51313-02227-SG
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Picture for Establishing Corrosion Management Strategies for Hydroprocessing Unit Using CMP and IOW at Project Stage
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Establishing Corrosion Management Strategies for Hydroprocessing Unit Using CMP and IOW at Project Stage

Product Number: MPWT19-14452
Author: Ick Soo Kim, Dong Hun yang, Gupta Anurag, Zahrani, Abdulrhman A
Publication Date: 2019
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At the project phase, the main responsibility of a corrosion engineer is to develop Corrosion Management Program (CMP) and establish a corrosion control strategy for specific individual units. A well-designed Corrosion Management Program is the most useful material not only to prepare a corrosion control strategy, create a reliable inspection plan but also to promote corrosion knowledge management, corrosion talent development and training, integration with other disciplines such as process, operation, inspection, maintenance.
The Hydroprocessing unit is the crucial process of the refinery as high temperature and high-pressure operation conditions are in which major catastrophic accident occurs. An understanding of variables influencing corrosion in hydroprocessing units is necessary for corrosion engineers to improve the reliability, safety and environment impact associated with them. This paper describes an example of how Corrosion Management Program (CMP) and Integrity Operating Windows (IOW) are used for developing specific corrosion control strategy, corrosion knowledge sharing and integration with other disciplines to prepare customized corrosion control strategy of hydroprocessing unit in JAZAN project. The development of corrosion management strategy of Hydroprocessing is focused on the Reactor Effluent Air Cooler system corrosion control using a water-washing method.
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