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Pipeline Coatings

This is a print-on-demand (POD) book that will be produced just for you in 2-5 days after your order. It should arrive at your door in about one to two weeks. However, due to supply chain and logistic challenges currently affecting the industry, it may take longer. Allow three weeks for international orders.

Pipeline Coatings provides the reader with a history of generic pipeline coating types, technical information about testing, application, and use. There is very practical information about selection and evaluation methods for each type of coating system to help those who design pipeline systems. There is also discussion of how coatings work with cathodic protection (CP), CP shielding by coatings, and other related issues with the various coating systems related to CP.


2017 NACE, 7" x 9", soft cover, 264 pages

Product Number: 37616-POD
ISBN: 978-1-57590-335-4
Author: Y. Frank Cheng
$97.50
$130.00
$130.00

This is a print-on-demand (POD) book that will be produced just for you in 2-5 days after your order. It should arrive at your door in about one to two weeks. However, due to supply chain and logistic challenges currently affecting the industry, it may take longer. Allow three weeks for international orders.

Pipeline Coatings begins with a review of coating fundamentals, including the evolution of coating technology and the principles for coating formulation. Guidelines for coating design, selection, and application are presented. The structure of a coating system and the high-performance coating’s essential properties and characteristics are covered in detail. Some standard testing methods for determining and evaluating coating properties are included.

Coatings used in the oil/gas pipeline industry are then covered. Generally, pipeline coatings are divided into two categories (plant-applied and field-applied coatings). The authors describe primary coatings in both categories such as coal tar, asphalt, PE, liquid epoxy, FBE, and high-performance composite coating (HPCC), as well as field-applied liquid coatings (i.e., tape coatings, shrink sleeve, wax, mastics and many others) in terms of their structures, properties, products, and applications.

Coating failures encountered on pipelines in the field are reviewed, including an analysis of its effect on pipeline integrity. Both permeable coatings and impermeable coatings receive particular attention, and their interactions with CP are discussed. The shielding effect of coating failures under a variety of scenarios is included to provide an understanding of this industry-important problem. The tests and results described in this chapter come from the authors’ research activities. This first-hand information provides recommendations to the industry for avoiding incompatibility between pipeline coating candidates and CP.

Stress corrosion cracking (SCC) has been a primary mechanism resulting in pipeline failure. It has been acknowledged that SCC occurrence is subject to coating failures. The authors focus on mechanistic aspects of the essential role of coating failures in pipeline SCC, including its initiation and propagation. Both near-neutral pH and high-pH SCC on pipelines are introduced, and correlations between the type and properties of coatings and their failure mechanisms are established. Discussions detail the development of solution chemistry and electrochemistry under disbonded coating to support SCC. 

Techniques for characterizing coating properties and testing coating performance in the field and research laboratory are also covered. The discussion provides insights essential to a complete testing and evaluation program for pipeline coating candidates, and for predicting long-term coating performance. Depending on an individual technique’s capability and actual coating property needs, one can choose a testing method from convenient, simple inspection tools to complex, research-oriented equipment.

Various coating application techniques are introduced and discussed, covering many important issues required for understanding what is necessary when a coating is applied to metal substrate, including pipelines. The content is based on realistic experiences.

Finally, industrial experience with inspection and management of pipeline coatings is included. Inspections have been integral to the PIM (pipeline integrity management) program and ensure the integrity and safety of pipeline systems.

 2017 NACE, 7" x 9", soft cover, 264 pages.

This is a print-on-demand (POD) book that will be produced just for you in 2-5 days after your order. It should arrive at your door in about one to two weeks. However, due to supply chain and logistic challenges currently affecting the industry, it may take longer. Allow three weeks for international orders.

Pipeline Coatings begins with a review of coating fundamentals, including the evolution of coating technology and the principles for coating formulation. Guidelines for coating design, selection, and application are presented. The structure of a coating system and the high-performance coating’s essential properties and characteristics are covered in detail. Some standard testing methods for determining and evaluating coating properties are included.

Coatings used in the oil/gas pipeline industry are then covered. Generally, pipeline coatings are divided into two categories (plant-applied and field-applied coatings). The authors describe primary coatings in both categories such as coal tar, asphalt, PE, liquid epoxy, FBE, and high-performance composite coating (HPCC), as well as field-applied liquid coatings (i.e., tape coatings, shrink sleeve, wax, mastics and many others) in terms of their structures, properties, products, and applications.

Coating failures encountered on pipelines in the field are reviewed, including an analysis of its effect on pipeline integrity. Both permeable coatings and impermeable coatings receive particular attention, and their interactions with CP are discussed. The shielding effect of coating failures under a variety of scenarios is included to provide an understanding of this industry-important problem. The tests and results described in this chapter come from the authors’ research activities. This first-hand information provides recommendations to the industry for avoiding incompatibility between pipeline coating candidates and CP.

Stress corrosion cracking (SCC) has been a primary mechanism resulting in pipeline failure. It has been acknowledged that SCC occurrence is subject to coating failures. The authors focus on mechanistic aspects of the essential role of coating failures in pipeline SCC, including its initiation and propagation. Both near-neutral pH and high-pH SCC on pipelines are introduced, and correlations between the type and properties of coatings and their failure mechanisms are established. Discussions detail the development of solution chemistry and electrochemistry under disbonded coating to support SCC. 

Techniques for characterizing coating properties and testing coating performance in the field and research laboratory are also covered. The discussion provides insights essential to a complete testing and evaluation program for pipeline coating candidates, and for predicting long-term coating performance. Depending on an individual technique’s capability and actual coating property needs, one can choose a testing method from convenient, simple inspection tools to complex, research-oriented equipment.

Various coating application techniques are introduced and discussed, covering many important issues required for understanding what is necessary when a coating is applied to metal substrate, including pipelines. The content is based on realistic experiences.

Finally, industrial experience with inspection and management of pipeline coatings is included. Inspections have been integral to the PIM (pipeline integrity management) program and ensure the integrity and safety of pipeline systems.

 2017 NACE, 7" x 9", soft cover, 264 pages.

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Cathodic Protection Survey Procedures, 3rd Edition

Product Number: 37614-POD
$137.00

This is a print-on-demand (POD) book that will be produced just for you in 2-5 days after your order. It should arrive at your door in about one to two weeks. However, due to supply chain and logistic challenges currently affecting the industry, it may take longer. Allow three weeks for international orders.

MUST HAVE CLASSIC: This book was written as a helpful instruction for Cathodic Protection Testers, Technicians and Technologists and others who conduct tests on cathodic protection (CP) systems for on-shore structures.

While there are several texts on the theory and application of CP, there are no books that describe these applicable CP field tests in detail. This book presents a step by step procedure on rectifier or thermoelectric generator adjustments, inspection and basic troubleshooting, structure-to-electrolyte potential measurements, current measurements; diagnostic testing; adjustive surveys; commissioning surveys; close interval potential surveys, stray current interference testing, electrical isolation testing, road/railroad cased crossings, AC voltage testing, soil resistivity measurements, and CP tests on well casings, aboveground storage tanks and underground tanks. Included under each of these subjects is a list of the tools and equipment or safety equipment needed, precautions to be followed, the step by step procedure, an analysis of the test results and applicable references.

The contents of the book are directed to those who are new to the CP arena, others who do not regularly complete all of these CP field tests, and as a refresher to experienced CP personnel.

2016 by NACE International, 7" x 9", perfect bound, 342 pages.