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Integrity Operating Window Development for Refinery Units and Implementation Through a Digital Platform

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Integrity operating windows can be developed to account for any changes occurring during plant
operation that affect expected damage rate or susceptibility to damage.
A five-step methodology based on API RP 584 advice was developed for consistent identification of
integrity operating windows and subsequently applied to several plant units in different refineries.
A digital dashboard was also developed for collecting and trending all the parameters affecting each
IOW and possibly for performing advanced data analysis (which may lead to the development of
predictive models). This represents a further step towards reliable implementation of integrity
operating windows and their positioning within an asset integrity management framework.

Product Number: MPWT19-15288
Author: Giulia TREVISAN RINA, Flavia CAMPANELLI RINA, Claudio CAMPANELLI RINA, Fabio MONDELLO RINA
Publication Date: 2019
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Upstream oil production assets, including oil production pipeline network and gas oil water separation facilities, play a dominant role in sustaining production targets to meet customer requirements. Corrosion management of such assets encompasses various phases, such as design, construction, operation, and decommissioning. Proper engineering design and sound construction practices combined with effective monitoring are essential to manage and maintain the corrosion of these assets within acceptable limits. Some of the considerations taken into account during design include: safety, environment, pressure, temperature, material availability, delivery time, and cost. Operating these assets outside of the design boundaries could influence the corrosion process, significantly impacting integrity. Close monitoring of operating parameters, along with identifying the corrosion by employing appropriate inspection techniques, and implementing timely corrective measures, are of paramount importance to preserving the integrity of these critical assets, which otherwise could lead to safety and environmental issues. This paper highlights three case studies involving the importance of cathodic protection monitoring, and failure analysis of an oil pipeline, along with corrosion inhibitor optimization efforts carried out to ensure asset integrity.
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