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Controlling corrosion of steel is expensive. The direct costs of corrosion maintenance are estimated to be over 3% of GDP every year.1 Metallic zinc coatings provide very effective corrosion protection for steel by acting first as a barrier coating, keeping corrosive elements away from the steel, and secondly as a sacrificial anode.2 Should the zinc coating be compromised, accidentally by a scratch or on purpose with a drilled hole, the zinc will provide anodic protection to the exposed steel. Metallic zinc coatings can be pure zinc or zinc-based alloys and will be referred to generically as zinc coatings in the paper. Zinc coatings can be efficiently applied by thermal spraying, which involves projecting particles of semi-molten zinc onto the surface of the steel using compressed air. With thermal sprayed zinc (TSZ) coatings, there is no size limitation to the part to be coated, and the technology is fully portable, allowing easy field applications.
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Sustainable concrete repair products can extend the time in between repair cycles and increase the service life of a structure. This will discuss the fact that based on 10+ years of field and laboratory testing, organofunctional silane corrosion inhibitors are effective at corrosion mitigation, thus decreasing the frequency and extent of repairs. Evaluation on new concrete also showed a predicted increase in time to corrosion initiation when compared to untreated reinforced concrete specimens. Modeling results were verified in a 2-year laboratory study.
A system approach for cost-effective corrosion controls by incorporating corrosion management into a company’s existing systems. It will improve communication, resourcing, and funding allocation such that corrosion control investments result in positive returns while minimizing costly failures.
X-ray fluorescence microscopy (XFM) maps of corrosion products removed from corroded fasteners that had been in contact with preservative treated wood clearly show the presence of copper and confirm the mechanism of corrosion in treated wood.
Acidizing process is generally performed on wells to maximize their initial productivity and on aging wells to restore productivity and maximize the recovery of the energy resources. The process involves pumping acid into a wellbore or geologic formation that is capable of producing oil and/or gas. Well acidizing is accomplished by pumping acid into the well to dissolve limestone, dolomite and calcite cement between the sediment grains of the reservoir rocks.
The use of Damage Mechanisms (DM’s) has been successfully developed and applied in the Oil Refiningindustry for over 20 years. A damage mechanism is a specific combination of mechanical, chemical,physical, or other processes that result in equipment degradation (piping or equipment) during operation(active or shut down). These have been defined for Oil Refining (API RP 5711). API RP 571 issupplemented with some similar and some specific individual damage mechanism, by technical reports, recommended practices, publications, and bulletins from API, as well as from the National Association ofCorrosion Engineers (NACE - now known as the Association for Materials Protection and Performanceor AMPP), and the Welding Research Council (WRC).