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Characterizing the Evolution of Iron Carbonate in a Demanding CO2 Environment Using a Combined Electrochemical Impedance Spectroscopy and Linear Polarization Resistance Approach

Carbon steel exposed to aqueous CO2 environments can be conducive to the formation of naturally protective corrosion products, namely iron carbonate (FeCO3). Understanding how FeCO3 develops across a range of conditions is a critical step in enabling the optimization of corrosion products as a natural form of corrosion mitigation. To date, most studies investigating FeCO3 development focus on near-neutral pH solutions conducive to fast precipitation while test pressures are generally atmospheric to simplify in situ electrochemical measurements.

Product Number: 51323-19278-SG
Author: Robert Jacklin, Joshua Owen, Danny Burkle, Richard C. Woollam, Richard Barker
Publication Date: 2023
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This work proposes an in situ electrochemical analysis procedure for characterizing iron carbonate (FeCO3) development on carbon steel at elevated pressures. X65 carbon steel was exposed to an unbuffered carbon dioxide (CO2) saturated brine in an electrochemical autoclave at 80°C and 5.5 bar pCO2 until a protective layer of FeCO3 had formed. Open Circuit Potential (OCP) and Linear Polarization Resistance (LPR) were coupled with Electrochemical Impedance Spectroscopy (EIS) and ex situ surface and cross-sectional imaging to identify key stages in corrosion layer development. The impedance response shows clear transitions in the nature of the interface which coincides with trends observed in both LPR and OCP data. Cross-sectional SEM images reveal that FeCO3 forms almost entirely within the exposed Fe3C matrix after ferrite depletion. The result is a thick (100 μm) but highly porous layer that presents a finite length (transmissive) diffusion barrier between the substrate and electrolyte.

This work proposes an in situ electrochemical analysis procedure for characterizing iron carbonate (FeCO3) development on carbon steel at elevated pressures. X65 carbon steel was exposed to an unbuffered carbon dioxide (CO2) saturated brine in an electrochemical autoclave at 80°C and 5.5 bar pCO2 until a protective layer of FeCO3 had formed. Open Circuit Potential (OCP) and Linear Polarization Resistance (LPR) were coupled with Electrochemical Impedance Spectroscopy (EIS) and ex situ surface and cross-sectional imaging to identify key stages in corrosion layer development. The impedance response shows clear transitions in the nature of the interface which coincides with trends observed in both LPR and OCP data. Cross-sectional SEM images reveal that FeCO3 forms almost entirely within the exposed Fe3C matrix after ferrite depletion. The result is a thick (100 μm) but highly porous layer that presents a finite length (transmissive) diffusion barrier between the substrate and electrolyte.