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Advanced Corrosion Resistant Coating and The Requisite Technological Advancements for Its Application

During the rebuilding after hurricane Katrina hit the Gulf Coast in 2005, construction inspectors in coastal areas began noticing that the galvanized connectors being used were already rusting before the framing was complete. These were the same connectors, such as hurricane straps, joist hangers, beam hangers, and hurricane ties, which are easily seen beneath the elevated houses along the shoreline. Even on the construction projects that specified stainless steel connectors, inspectors could see tarnishing before the framing was complete.

Product Number: 51323-19485-SG
Author: Jon H. Brasher
Publication Date: 2023
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Since its development in 2008, the enhanced plastisol coating (EPC), being a heat-applied material, has faced limitations in application to large substrates such as steel utility poles, pipelines, tanks, structural members, cabling, and rebar. The dimensions and weight of substrates such as those listed not only present challenges in handling, but the cost of heating those substrates to the application temperature of 360°F (182°C) was prohibitive. With advancements in induction technologies and the adaptability of the technology, induction can be used in the application of the EPC, both in the factory and in the field. A demonstration of induction technology to apply the EPC is discussed in the paper.


Infrared heating also facilitates the application of the EPC to large and/or complex shapes. The resins suspended in the EPC react well to infrared. An infrared clamshell can be used for the EPC application to a steel utility pole.

Since its development in 2008, the enhanced plastisol coating (EPC), being a heat-applied material, has faced limitations in application to large substrates such as steel utility poles, pipelines, tanks, structural members, cabling, and rebar. The dimensions and weight of substrates such as those listed not only present challenges in handling, but the cost of heating those substrates to the application temperature of 360°F (182°C) was prohibitive. With advancements in induction technologies and the adaptability of the technology, induction can be used in the application of the EPC, both in the factory and in the field. A demonstration of induction technology to apply the EPC is discussed in the paper.


Infrared heating also facilitates the application of the EPC to large and/or complex shapes. The resins suspended in the EPC react well to infrared. An infrared clamshell can be used for the EPC application to a steel utility pole.