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This paper will present the results of an inspection conducted in 2007, nominally 20 years after the initial coating application. The inspection showed varied service lives associated with the different coating systems. Some of the systems were in excellent condition after 20 years while others had completely broken down.
This paper will present the results of an inspection conducted in 2007, nominally 20 years after the initial coating application. The inspection showed varied service lives associated with the different coating systems. Some of the systems were in excellent condition after 20 years while others had completely broken down. In addition to the present condition of the test spans, the paper will review the historical performance of the various coating systems as well as the applied cost. Finally, several important implications for maintenance planners will be presented. These will include cost-benefit calculations and risk-reduction strategies.
Zinc-rich coatings have long been known to provide excellent corrosion resistance in highly corrosive environments, in general,inorganic zincs for new construction and organic zincs for maintenance. A recent trend has been toward zinc-rich coatings with reduced levels of zinc dust. An SSPC committee formed to revise SSPC Paint 29, Zinc Dust Sacrificial Primer, Performance Based, to reference performance only, removing reference to minimum zinc dust level.
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The use of duplex coating systems (hot dip galvanizing or thermal spray coating with one or more liquid-applied coatings) for long term protection of structural steel is becoming more mainstream in many industries. This paper describes the advantages of employing duplex coating systems as well as some important considerations for designers prior to specifying their use. It also highlights an ongoing initiative to help agencies more efficiently and effectively use duplex coatings on steel bridges by developing guidelines, standards, and other materials.
The role of a Coating Inspector has evolved considerably over the past few decades, and the responsibilities have increased over what used to be a rather straightforward job: to verify that surface preparation and coating application meet the project specification requirements. Today there are week-long or multi-week basic and advanced coating inspection courses, specialty courses that are industry-specific (e.g., bridge, nuclear), courses that are substrate-specific (e.g., concrete coatings inspection) and even coating-specific (e.g., inspection of thermal spray coatings).