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(Inspection) What Do You Really Need to Know to be a Good Coatings Inspector?

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The role of a Coating Inspector has evolved considerably over the past few decades, and the responsibilities have increased over what used to be a rather straightforward job: to verify that surface preparation and coating application meet the project specification requirements. Today there are week-long or multi-week basic and advanced coating inspection courses, specialty courses that are industry-specific (e.g., bridge, nuclear), courses that are substrate-specific (e.g., concrete coatings inspection) and even coating-specific (e.g., inspection of thermal spray coatings). 

Product Number: 60-COAT_DEC21
Author: William D. Corbett
Publication Date: 2021
Industry: Coatings
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$20.00
$20.00

The role of a Coating Inspector has evolved considerably over the past few decades, and the responsibilities have increased over what used to be a rather straightforward job: to verify that surface preparation and coating application meet the project specification requirements. Today there are week-long or multi-week basic and advanced coating inspection courses, specialty courses that are industry-specific (e.g., bridge, nuclear), courses that are substrate-specific (e.g., concrete coatings inspection) and even coating-specific (e.g., inspection of thermal spray coatings). Coatings inspectors may be required to have cross-training in lead paint hazards and monitoring of emissions and may do inspection in the shop (new construction), in the field (maintenance) or both. Certified coatings inspectors with various levels of subject matter expertise are often required, and continuing education is not only encouraged but necessary to stay abreast of new standards and changes to existing ones, instrumentation, and coatings technology. As a result, a role that started out to be rather simple has become very complex as coatings have become more sophisticated and inspections of non-paint items are also often required, like controls over dust and emissions. Do we need a PhD in Coatings Inspection? Not yet, but this paper describes what coatings inspectors really need to know before they perform in-process coatings inspection on an industrial painting project – which is a lot.

The role of a Coating Inspector has evolved considerably over the past few decades, and the responsibilities have increased over what used to be a rather straightforward job: to verify that surface preparation and coating application meet the project specification requirements. Today there are week-long or multi-week basic and advanced coating inspection courses, specialty courses that are industry-specific (e.g., bridge, nuclear), courses that are substrate-specific (e.g., concrete coatings inspection) and even coating-specific (e.g., inspection of thermal spray coatings). Coatings inspectors may be required to have cross-training in lead paint hazards and monitoring of emissions and may do inspection in the shop (new construction), in the field (maintenance) or both. Certified coatings inspectors with various levels of subject matter expertise are often required, and continuing education is not only encouraged but necessary to stay abreast of new standards and changes to existing ones, instrumentation, and coatings technology. As a result, a role that started out to be rather simple has become very complex as coatings have become more sophisticated and inspections of non-paint items are also often required, like controls over dust and emissions. Do we need a PhD in Coatings Inspection? Not yet, but this paper describes what coatings inspectors really need to know before they perform in-process coatings inspection on an industrial painting project – which is a lot.

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(Inspection) Coating Condition Assessments: The First Step in Fighting Corrosion on Aboveground Sto

Product Number: 53-COAT_DEC21
Author: Adam G. Beers / Lake H. Barrett, Jr.
Publication Date: 2021
$20.00

Being proactive and performing scheduled coating condition assessments on above ground storage tanks to prevent corrosion is of utmost importance to protect assets. Undetected corrosion can result in product contamination, section loss, create compliance issues resulting in fines levied by governmental agencies, and increase costs of asset replacement. Planned and detailed coating/lining condition assessments can help a tank owner realize the current condition of their assets and maximize life expectancy.
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(Coating Application, Types & Characteristics) Use of Duplex Coating Systems for Protection of Structural Steel

Product Number: 15-COAT_DEC21
Author: William D. Corbett
Publication Date: 2021
$20.00

The use of duplex coating systems (hot dip galvanizing or thermal spray coating with one or more liquid-applied coatings) for long term protection of structural steel is becoming more mainstream in many industries. This paper describes the advantages of employing duplex coating systems as well as some important considerations for designers prior to specifying their use. It also highlights an ongoing initiative to help agencies more efficiently and effectively use duplex coatings on steel bridges by developing guidelines, standards, and other materials.
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(Coating Formulation) Can Low Zinc Epoxy Primers Work as Well as Traditional Zinc Rich Epoxy Primers

Product Number: 47-COAT_DEC21
Author: Alex Yagüe / Pinturas Hempel / David Morton
Publication Date: 2021
$20.00

Zinc-rich primers, with zinc dust loadings of 80-85% by weight in the dry film, are often the preferred primer during new construction of assets placed in environments with high atmospheric corrosivity. Coating standards such as SSPC-Paint 20 and ISO 12944 demand that zinc-rich primers contain at least 65% and 80% zinc dust by weight in the final dry film, respectively. Traditional zinc rich primers need this high zinc loading to achieve galvanic protection of steel. New technology allows us to develop zinc primers with a lower content of zinc and/or different zinc morphology than dust to provide similar or better corrosion protection to the steel.
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