We characterize the dependency of hydrogen embrittlement crack initiation on potential of an
ultra high strength steel. This is accomplished through (1) prediction of crack tip hydrogen
concentration (CH,tip) as a function of material, geometry, and chemistry of the bulk environment, (2)
definition of subsequent crack chemistry and potential, (3) development of a database of diffusible
hydrogen concentration (CH,diff) as a function of local chemistry and potential, and (4) use of damage
models that predict the threshold stress intensity for cracking (KTH) as a function of CH,tip. In this paper
the primary material selected for study is UNS K92580 (AerMet 100), which is characterized by high
purity (i.e., low sulfur and phosphorus content) and nano-scale strengthening solute zones and
coherent precipitates. The experimental relationship between applied potential and the threshold stress
intensity for cracking (KTH) has been established previously for UNS K92580 through slow strain rate
testing in an aqueous environment over a range of cathodic and anodic applied potentials. 1 The results
reveal a window of applied potentials where there is reduced susceptibility to hydrogen environment
embrittlement (HEE). Damage models for initiation and growth can justify this behavior based on the
potential dependent value of CH,tip. However, the applied potential itself does not yield insight as to the
exact conditions at the crack tip. Ohmic potential (IR) drop and electrochemical/chemical reactions in
the crack can lead to a significantly different environment at the crack tip than on the bulk surface.
Potential-pH conditions in the crack environment are defined as a function of material, geometry, and
chemistry, and then connected to CH,tip, which can then serve as inputs to damage models for HEE
initiation and growth.