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51314-3753-Use of Flexible Flowline for Offshore Conditions in the Lake Maracaibo Oil/Gas Fields

Product Number: 51314-3753-SG
ISBN: 3753 2014 CP
Author: Carlos Fernandez
Publication Date: 2014
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With the aim of maintenance the Oil and Gas production in the Lake of Maracaibo fields avoiding flowlines sytems failure occurrence due to external and internal corrosion it was necessary to initiate a project to study the availability of substituting failured metallic pipelines by composed alternatives. Due to the lack of experience in the use of flexible pipe for offshore application in Venezuela it was mandatory to evaluate the behavior of this technology during real operation in the Lake of Maracaibo. Three flowlines transporting multiphase oil/water/gas flow and six gas lift flowlines were deployed installed and commissioned in 2009 with the objective of evaluating the materials and operational performance during service. An exhaustive evaluation program was developed and performed under the API 17 J and API 17 B regulation with the objective of assuring the mechanical integrity of the flexible pipes prior and during service. Mechanical properties test hydrostatic pressure test gas-venting test aging test and gauge test were performed in laboratory for new and aged samples extracted from service every three months. Continuous inspection and monitoring of the gas venting system during service was also set up. After three years of service no failure or damage associated with the material in any of the nine experimental flowlines deployed in the Lake of Maracaibo were detected opening the possibility to use the flexible pipe technology to restitute the Oil/Gas production.KEYWORDS: Flexible pipeline Offshore Flowlines API 17J non-metallic. 
With the aim of maintenance the Oil and Gas production in the Lake of Maracaibo fields avoiding flowlines sytems failure occurrence due to external and internal corrosion it was necessary to initiate a project to study the availability of substituting failured metallic pipelines by composed alternatives. Due to the lack of experience in the use of flexible pipe for offshore application in Venezuela it was mandatory to evaluate the behavior of this technology during real operation in the Lake of Maracaibo. Three flowlines transporting multiphase oil/water/gas flow and six gas lift flowlines were deployed installed and commissioned in 2009 with the objective of evaluating the materials and operational performance during service. An exhaustive evaluation program was developed and performed under the API 17 J and API 17 B regulation with the objective of assuring the mechanical integrity of the flexible pipes prior and during service. Mechanical properties test hydrostatic pressure test gas-venting test aging test and gauge test were performed in laboratory for new and aged samples extracted from service every three months. Continuous inspection and monitoring of the gas venting system during service was also set up. After three years of service no failure or damage associated with the material in any of the nine experimental flowlines deployed in the Lake of Maracaibo were detected opening the possibility to use the flexible pipe technology to restitute the Oil/Gas production.KEYWORDS: Flexible pipeline Offshore Flowlines API 17J non-metallic. 
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