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The prevention of internal corrosion remains a significant challenge during the production of oil and gas. The use of film forming corrosion inhibitors is an important and cost-effective means of protecting assets from corrosion. These chemicals operate by forming a protective layer between the corrosive species present in the produced fluids and the pipe surface.
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Corrosion inhibitors provide a cost effective method for internal corrosion control of carbon and low alloy steel infrastructure within the oil and gas industry. The correct selection and validation of inhibitors is essential to ensure successful, safe and reliable operation of infrastructure. Corrosion inhibitors used in upstream oil and gas production are characteristic of surfactant molecules, which adsorb at the metalsolution interface, creating a dynamic physical barrier that reduces electrochemical dissolution.
Corrosion of pipelines made of carbon steel and exposed to wet hydrocarbons containing CO2 and H2S is a common but serious problem encountered in petroleum industry and its occurrence causes enormousexpense due to production downtime, accidental injuries, and replacement costs. Control and prevent corrosion using chemical treatment (e.g. corrosion inhibitor injection) is one of the most cost-effective solutions and commonly practiced methods to prevent corrosion failures in pipelines in oil and gas industry. Generally speaking, the active corrosion inhibitor (CI) components in commercial CI packages are usually organic, nitrogen-based surfactants such as amines, imidazoline and its derivatives. Due to the amphiphilic nature of surfactants, a good fraction of the injected CI will inevitably go into the oil phase through partitioning and to the oil/water interface.