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Is the Heat and Pressure of Formulating Coatings for the Oil and Gas Market Getting to You?

Many protective coatings markets have recently seen high demand for higher performing coatings or linings. For example, with enhanced oil recovery, many more assets are now used throughout these processes from the oil / water separation tanks to the acid injectors. The temperatures are higher and corrosive environments are more severe. Formulation chemists are working hard at trying to push the extent of the performance of typical resin systems, but it seems that most of the development has been done and the extent of the performance available has been maximized. 

Product Number: 41215-925-SG
Author: Andrew Recker
Publication Date: 2015
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Many protective coatings markets have recently seen high demand for higher performing coatings or linings. For example, with enhanced oil recovery, many more assets are now used throughout these processes from the oil / water separation tanks to the acid injectors. The temperatures are higher and corrosive environments are more severe. Formulation chemists are working hard at trying to push the extent of the performance of typical resin systems, but it seems that most of the development has been done and the extent of the performance available has been maximized. But before throwing in the towel and going to expensive alloys…maybe something was overlooked. The following paper will look at how to formulate for high performance properties, in particular, high temperature immersion applications with epoxy thermoset coatings and the impact of formulation additives on achieving this performance. The data presented will show how the least amount of the formulation can have a significant impact on coating performance. More specifically, it will be shown that with proper dispersant selection, the viscosity of the coating system can be reduced leading to increased filler loadings and ultimately higher performance. Furthermore, data will show how going through a step-by-step formulating process, from resin selection to choosing the right defoamer, can provide for higher performing coatings than typically seen with the selected chemistries.

Many protective coatings markets have recently seen high demand for higher performing coatings or linings. For example, with enhanced oil recovery, many more assets are now used throughout these processes from the oil / water separation tanks to the acid injectors. The temperatures are higher and corrosive environments are more severe. Formulation chemists are working hard at trying to push the extent of the performance of typical resin systems, but it seems that most of the development has been done and the extent of the performance available has been maximized. But before throwing in the towel and going to expensive alloys…maybe something was overlooked. The following paper will look at how to formulate for high performance properties, in particular, high temperature immersion applications with epoxy thermoset coatings and the impact of formulation additives on achieving this performance. The data presented will show how the least amount of the formulation can have a significant impact on coating performance. More specifically, it will be shown that with proper dispersant selection, the viscosity of the coating system can be reduced leading to increased filler loadings and ultimately higher performance. Furthermore, data will show how going through a step-by-step formulating process, from resin selection to choosing the right defoamer, can provide for higher performing coatings than typically seen with the selected chemistries.

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