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Field Testing of Well Completion Materials in the Gulf of Thailand (GOT) Conditions

PTTEP field experience in GOT and literature search suggested that the carbon steel tubing could replace 13% Cr stainless steel for well completion to some certain depth. The project Well Completion Material Optimization had therefore been applied in-house field test tools since October 2015 to verify this hypothesis.150 test coupons were installed in 7 representative wells which were selected based on production parameters contributing to metal-loss corrosion mainly due to CO2. Since temperature was assumed to have the most impact on general corrosion (metal loss) the installation positions of the test coupons were selected to simulate various temperatures by varying depths.Assessment on the field-tested coupons indicated that the coupons installed at the surface positions and some coupons installed at downhole positions were exposed to flow-assisted corrosion-erosion heavily resulting from flow velocity and turbulence. These were excluded from corrosion assessment.All the rest of the coupons could be used to assess corrosion due to CO2. Corrosion rates had been assessed to be 0.0688 mm/yr. Major corrosion protection mechanisms had been confirmed to be the formation of FeCO3 protective films. Positive results from such field testing indicated that well completion materials could be carbon steel up to some certain level.Key Words: Well Completion Material Material Testing CO2 Corrosion Corrosion Assessment

Product Number: 51319-12748-SG
Author: Silakorn Passaworn
Publication Date: 2019
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