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The spread of disbondment or corrosion from a scribe or holiday in a coating film, for which the terms rust creepage or undercutting are used in this paper is an important mechanism of coating degradation. The mechanism of rust creepage has been well studied by several authors who concur that the mechanism is driven by electrochemical reactions15. The reactions occurring at the discontinuity in the coating (scribe or holiday) involve an anodic reaction in which iron is dissolved. Adjacent to the anodic region, under the coating, a cathodic reaction occurs in which oxygen is reduced to hydroxyl ions.
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Coating performance and longevity is highly dependent on the quality of substrate surface preparation. The effect of profile height, profile type (e.g., type of tool used to perform the prep, angularity of profile, etc.), extent of cleanliness, and amount of chloride contamination on coating performance were all studied to determine the correlation between these factors in an attempt to identify the primary factor in coating failure due to improper surface preparation.
In the oil and gas industry, long-distance transportation of petroleum and related products is usually carried out in large-diameter carbon steel pipelines. Water present with the oil, along with corrosive species such as CO2, H2S and organic acids, causes severe corrosion of the inner pipe walls.1 An effective method of controlling corrosion is to continuously inject corrosion inhibitors into pipelines conveying oil-water mixtures. As corrosion occurs on water wetted metal surfaces, corrosion inhibitor (CI) molecules form protective films which retard electrochemical reaction rates at the water-metal interface,2 thereby protecting carbon steel pipes against CO2 ("sweet") corrosion and H2S ("sour") corrosion. Most commercial CIs are a complex mixture of several compounds that contain surfactant-type active ingredients, such as imidazoline, amine, phosphate ester, and quaternary ammonium derivatives.
The effect of soluble salts on long-term durability of carbon steels coated with epoxy paint. A surface was contaminated by different soluble salt concentrations. Based on NORSOK M-501 and ISO 20340, immersion and cathodic disbonding test were done for 6 months.
The effects of three blasting methods utilised for surface preparation upon the behavior of five organic coating systems are investigated. The blasting methods include dry blast cleaning, UHP and UHPAB. It is shown that pull-off strength, pull-off failure mode, and delamination are significantly affected by the surface preparation method.
Chromate conversion coatings are relied upon to ensure the long-term corrosion performance and surface electrical properties of aluminum alloys, as well as to improve the bond strength and adhesive properties of organic coatings and adhesives. Chromate based chemistries have been all but eliminated in Europe, and it is believed the Environmental Protection Agency (EPA) will stage their elimination in the USA within the next 5 to 10 years. The development of chemistries to replace chromate has been a hot area of research for over 30 years, and now a series of commercial alternatives have become available. These new coatings differ in their chemistry and performance characteristics, as well as their functional limitations, from chromate.
Solvent-free two component polyurethane (2-K-PU) systems have been approved as suitable protective coatings systems since many years. Two component polyurethanes are favored within pipeline and tank constructions where high performance and durability have to be accomplished under harsh conditions (e.g., field application, high service temperatures, high salt load, wet soil conditions etc.).
The protection of commercial buildings from the elements is a major function of the coatings used in new build and maintenance applications. Waterborne elastomeric acrylic coatings represent an important category of coatings used in both residential and commercial architectural painting.
This research paper describes the various predicaments and issues to enhance the effectiveness of environmentally responsible food grade paint, which helps in maximizing safety and reducing the risk of corrosion. The presentation of this report will consider the characteristics of food grade paint as well as enumerates the companies that produce food grade paint.
Precipitation hardened (PH) Ni-based alloys have been utilized in oil and gas industry for decades. Among them, UNS1 N07718 because of its performance in sour wellbore fluids and in hydrogen charging environments has received the most attention for multiple upstream applications such as tubing hangers, production stab, multi-phase flow meter bodies, valve stems, etc. It has been reported that the alloy performance is generally acceptable for many applications up to 175 °C (350 °F) – 204 °C (400 °F) in the exposed wellbore environments such as sour production fluid, completion brine, and depending on metallurgical processing and microstructure externally exposed to SWCP at the seabed temperature.
Precipitation-hardened nickel-based alloys have been used for decades in the oil and gas industry. Among these alloys, UNS1 N07718 has received the most attention for use in upstream applications such as tubing hangers, production stab plate, multiphase flowmeter bodies, and valve stems because of its performance in sour wellbore fluids (SWFs) and hydrogen-charging environments.
This paper is a case study on a 100% solids epoxy penetrating sealer being used as a tie coat between a tightly adhered latex acrylic and aliphatic polyurethane.