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AMPP Guide 21611-2024, Pulsed Laser Ablation Technical Guide for Ferrous Metal Substrates

This guide describes the use of portable or stationary Q-switched pulsed laser ablation (PLA) systems, consisting of directed energy technology for the surface preparation of ferrous substrates as required for applying coatings or linings, welding, adhesive bonding, decontamination, and other applications. It will discuss the feasibility and benefits of PLA when compared to other laser technologies as well as traditional surface preparation methods. Detailed information is provided on the equipment, including a generic description, suitable applications and locations for use, types of coat- ings or contaminants suitable for removal, advantages, and limitations. This guide includes requirements for operating conditions, and environmental, health, and safety compliance. Appendix A provides explanatory information, some of which uses terms specific to AMPP SP21511-1, “Laser Ablation for Metallic Surface Preparation of Ferrous Metals, Pulsed Laser.” Appendix B provides an amplification of considerations for use including technical information regarding the interaction of the laser with coatings and substrate. Appendix C addresses additional considerations for environ- mental approvals. Appendix D lists equipment and operating parameters.

Product Number: AMPP Guide 21611-2024
Publication Date: 2024
$109.00
$109.00
$109.00

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This guide describes the use of portable or stationary Q-switched pulsed laser ablation (PLA) systems, consisting of directed energy technology for the surface preparation of ferrous substrates as required for applying coatings or linings, welding, adhesive bonding, decontamination, and other applications. It will discuss the feasibility and benefits of PLA when compared to other laser technologies as well as traditional surface preparation methods. Detailed information is provided on the equipment, including a generic description, suitable applications and locations for use, types of coat- ings or contaminants suitable for removal, advantages, and limitations. This guide includes requirements for operating conditions, and environmental, health, and safety compliance. Appendix A provides explanatory information, some of which uses terms specific to AMPP SP21511-1, “Laser Ablation for Metallic Surface Preparation of Ferrous Metals, Pulsed Laser.” Appendix B provides an amplification of considerations for use including technical information regarding the interaction of the laser with coatings and substrate. Appendix C addresses additional considerations for environ- mental approvals. Appendix D lists equipment and operating parameters.

Keywords: laser ablation, laser ablation coating removal, surface preparation, pulsed laser, laser preparation of ferrous metals, hazardous coating removal, radiological decontamination

This guide describes the use of portable or stationary Q-switched pulsed laser ablation (PLA) systems, consisting of directed energy technology for the surface preparation of ferrous substrates as required for applying coatings or linings, welding, adhesive bonding, decontamination, and other applications. It will discuss the feasibility and benefits of PLA when compared to other laser technologies as well as traditional surface preparation methods. Detailed information is provided on the equipment, including a generic description, suitable applications and locations for use, types of coat- ings or contaminants suitable for removal, advantages, and limitations. This guide includes requirements for operating conditions, and environmental, health, and safety compliance. Appendix A provides explanatory information, some of which uses terms specific to AMPP SP21511-1, “Laser Ablation for Metallic Surface Preparation of Ferrous Metals, Pulsed Laser.” Appendix B provides an amplification of considerations for use including technical information regarding the interaction of the laser with coatings and substrate. Appendix C addresses additional considerations for environ- mental approvals. Appendix D lists equipment and operating parameters.

Keywords: laser ablation, laser ablation coating removal, surface preparation, pulsed laser, laser preparation of ferrous metals, hazardous coating removal, radiological decontamination

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AMPP SP21511-1-2024, Laser Ablation for Surface Preparation of Ferrous Metals, Pulsed Laser

Product Number: AMPP SP21511-1-2024
Publication Date: 2024
$109.00

This AMPP standard, designated AMPP SP21511-1, is intended to enable specifiers to develop project specification re- quirements and end users to achieve the required level of surface preparation or cleanliness using pulsed laser ablation (PLA). For the purpose of this standard, PLA employs pulsed, Q-switched laser technology.

 

PLA is a media-free, commercially available process that uses high-intensity directed energy in the form of a collimated, monochromatic, pulsed, focused, and scanned laser beam to remove coatings, oxides, contaminants, and hazardous materials (HAZMATs). This process is also referred to as laser ablation coating removal (LACR). PLA may be used to prepare coated or uncoated ferrous metal substrates before the application of a protective coating or lining, or it may be used in conjunction with other surface preparation methods. PLA offers environmental, health, and safety (EH&S) ben- efits as well as a level of precision that cannot be achieved with other surface preparation technologies. This standard is intended to be used by corrosion control professionals in civil infrastructure, defense, nuclear, petrochemical, auto- motive, aerospace, and other related industries. It is for use by coating specifiers, engineers, contractors, inspectors, and others who are responsible for defining a specific level of surface cleanliness or producing a post-laser treatment surface condition specified, using PLA technology.

 

PLA can remove 100% of existing coatings. However, it is most effective for applications requiring less than 95% of coating removal (by surface area of exposed substrate) when prescribed by appropriate Technical Authority guidance.

 

The primary functions of PLA cleaning applications are:

a)           To remove material from the surface that can cause premature failure of the new coating system. Paragraph A1 of Appendix A (nonmandatory) provides additional information.

b)           To enhance the adhesion of a new coating system.

c)            To expose the surface profile of the substrate that is underneath the existing coating, rust, other corrosion products, or other contaminants and,

d)           To reduce or remove nonvisible contamination that may be present on the substrate. Examples include thin films of oil and grease, and soluble ionic materials such as chlorides, ferrous salts, nitrates, and sulfates. PLA can reduce or completely remove water-soluble contaminants as well as fixed, non-smear- able low-level radiological contamination.