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11332 A Novel Method to Mitigate top of the Line Corrosion in wet Das Pipelines: Part I

Product Number: 51300-11332-SG
ISBN: 2011 11332 CP
Author: M. Achour, D. Blumer, T. Baugh, C. Lane, Ph. Humble, J. Waters, J. Wilcher, R. Hudgins
Publication Date: 2011
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$20.00
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Conventional injection methods for delivery of corrosion inhibitors in wet gas pipelines are incapable of providing consistent inhibitor coverage for the entire inside pipe wall, if the flow dynamics are not favorable. Such limitation becomes particularly crucial where Top of the Line Corrosion (TLC) is an issue due to water condensation at the 12 o’clock position, in particular in the presence of volatile organic acids. Currently the most common inhibitor delivery methods rely on periodic pigging or batch treatment to control TLC. Such methods can be expensive and at times unavailable. A novel idea is to inject the corrosion inhibitor within a foam matrix. The foam slug is formed and carried along the pipeline by the produced gas, therefore contacting the whole circumference of the pipe along a given distance. The foam can be broken before separation using a de-foamer, if it does not naturally break. This process ensures homogeneous delivery of the inhibitor to the pipe wall along pipe sections suffering from TLC. This technique does not interrupt or slow down the production and is more cost effective than the classical methods of treating TLC using pigging or batch inhibition. This paper addresses the chemistry work relating to screening various foaming agents and corrosion inhibitors for compatibility issues and foam stability criteria. A laboratory prototype apparatus of the foam application is described and corrosion data is presented as a proof of concept of the new method.

Key words: TLC, foam, inhibitor, wet gas pipeline
Conventional injection methods for delivery of corrosion inhibitors in wet gas pipelines are incapable of providing consistent inhibitor coverage for the entire inside pipe wall, if the flow dynamics are not favorable. Such limitation becomes particularly crucial where Top of the Line Corrosion (TLC) is an issue due to water condensation at the 12 o’clock position, in particular in the presence of volatile organic acids. Currently the most common inhibitor delivery methods rely on periodic pigging or batch treatment to control TLC. Such methods can be expensive and at times unavailable. A novel idea is to inject the corrosion inhibitor within a foam matrix. The foam slug is formed and carried along the pipeline by the produced gas, therefore contacting the whole circumference of the pipe along a given distance. The foam can be broken before separation using a de-foamer, if it does not naturally break. This process ensures homogeneous delivery of the inhibitor to the pipe wall along pipe sections suffering from TLC. This technique does not interrupt or slow down the production and is more cost effective than the classical methods of treating TLC using pigging or batch inhibition. This paper addresses the chemistry work relating to screening various foaming agents and corrosion inhibitors for compatibility issues and foam stability criteria. A laboratory prototype apparatus of the foam application is described and corrosion data is presented as a proof of concept of the new method.

Key words: TLC, foam, inhibitor, wet gas pipeline
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