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10363 Algorithm of the Protectiveness of Corrosion Layers: 1 - Protectiveness Mechanisms and CO2 Corrosion Prediction

Picture for 10363 Algorithm of the Protectiveness of Corrosion Layers-Mechanisms and CO2 Corrosion Prediction
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Product Number: 51300-10363-SG
ISBN: 10363 2010 CP
Author: Jean-Louis Crolet and Michel R. Bonis
Publication Date: 2010
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$20.00
$20.00
The predictions of the so called CO2 or sweet corrosion and the so called H2S or sour corrosion are questions raised and still pending for over 60 years. A reliable prediction actually requires one to understand when high or low corrosion rates are encountered in E&P operations (field data), how they can occur (comprehension of the various mechanisms ruling the corrosion layer protectiveness), and finally why they do occur (link between data and mechanisms). So far, however, and despite long lasting researches, these three aspects had always been studied separately.

After a short reminder of the chronology of each theme, the protectiveness concept is revisited in depth, and without any equation… In this way, major differences can be emphasized between a unique acid gas or a mix of acid gases, and then between two acid gases with insoluble iron salts, and a single gas plus a second acid with a soluble iron salt. The latter may be the well known free acetic acid (HAc), but also a potential contribution of the direct diffusion of H+ ions from the bulk medium through the deposit. At the metal surface, this is locally equivalent to a strong acid, i.e. HCl in brines or HClO4 in condensed water. Thanks to the user friendliness of a recent calculation tool on water chemistry, which now includes corrosion products, the leading parameters of protectiveness were systematically quantified, or at least their base value in the bulk medium: pH, potential corrosivity (PC), solubility limit of iron as an added corrosion product (Fes) and pH at saturation. This results in a genuine algorithm of protectiveness, i.e. allowing us to understand why what was observed in the field did occur. Consequently, one will at last be certain that this cannot but reoccur in the same conditions as those identified.

Keywords: CO2 corrosion, gas wells, oil wells, carbon steel, corrosion layers, protectiveness
The predictions of the so called CO2 or sweet corrosion and the so called H2S or sour corrosion are questions raised and still pending for over 60 years. A reliable prediction actually requires one to understand when high or low corrosion rates are encountered in E&P operations (field data), how they can occur (comprehension of the various mechanisms ruling the corrosion layer protectiveness), and finally why they do occur (link between data and mechanisms). So far, however, and despite long lasting researches, these three aspects had always been studied separately.

After a short reminder of the chronology of each theme, the protectiveness concept is revisited in depth, and without any equation… In this way, major differences can be emphasized between a unique acid gas or a mix of acid gases, and then between two acid gases with insoluble iron salts, and a single gas plus a second acid with a soluble iron salt. The latter may be the well known free acetic acid (HAc), but also a potential contribution of the direct diffusion of H+ ions from the bulk medium through the deposit. At the metal surface, this is locally equivalent to a strong acid, i.e. HCl in brines or HClO4 in condensed water. Thanks to the user friendliness of a recent calculation tool on water chemistry, which now includes corrosion products, the leading parameters of protectiveness were systematically quantified, or at least their base value in the bulk medium: pH, potential corrosivity (PC), solubility limit of iron as an added corrosion product (Fes) and pH at saturation. This results in a genuine algorithm of protectiveness, i.e. allowing us to understand why what was observed in the field did occur. Consequently, one will at last be certain that this cannot but reoccur in the same conditions as those identified.

Keywords: CO2 corrosion, gas wells, oil wells, carbon steel, corrosion layers, protectiveness
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10368 A Systematic Approach Toward Selection of Cost-Effective and Corrosion Resistant Materials and Corrosion Inhibition and Protection Methods by Using Corrosion Prediction Models

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A methodology was developed to identify and choose the most cost-effective material and also appropriate remedial corrosion inhibition and protection methods by using 4 reputable corrosion prediction models in dry and wet oil & gas pipeline containing CO2 with and without H2S.
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