09117 North Kuwait Oil Field Sea Water Flood Experience in Pipeline Integrity Management Program

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Product Number: 51300-09117-SG

ISBN: 09117 2009 CP

Author: Abdulhameed A. Al-Hashem, John A. Carew, Hamed Al-Enezi, Emad El-Mohemeed

Publication Date: 2009

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This paper will focus on methods of improving asset integrity by taking a holistic approach towards management and maintenance of the 48km sea water flood pipeline. This is carried out by a combination of a 36 inch carbon steel piping material, inhibitors, and monitoring systems to most effectively mitigate against corrosion.

This presentation will focus on pigging the pipeline to control/mitigate microbiologically influence corrosion (MIC), and under deposit corrosion. The threat of MIC has surfaced as a concern to the pipeline operators in the last five years. Mitigation methods usually involve continuous injection of biocide, corrosion inhibitor and scale inhibitor treatments of the pipeline. There is some benefit in trying to control the problem of MIC and under deposit corrosion in the pipeline by running specifically designed cleaning pigs on a routine basis at set frequencies. Over a period of time, the scrapping estimated from the 36” carbon steel pipeline as amounted to over three tons of debris. Subsequently, intelligent or smart pigs were used to detect and measure the pipe wall defects, such as corrosion pits and weld defects. The use of intelligent pigs for inspection of pipelines has increase considerably. The most commonly used intelligent pigs make use of magnetic leakage (MFL) technique to detect corrosion pits.

Keywords: Seawater flood, carbon steel, pipeline, microbiological corrosion, cleaning and intelligent pigs.