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Hot dip galvanizing steel articles after fabrication is one of the most widely used methods to provide corrosion protection. As a final step in the process, the hot dip galvanized coating is inspected for compliance with specifications. Correct measurement techniques and accurate interpretation of the results are necessary to provide an acceptable hot dip galvanized coating.
Hot dip galvanizing steel articles after fabrication is one of the most widely used methods to provide corrosion protection. As a final step in the process, the hot dip galvanized coating is inspected for compliance with specifications. Interpretation of inspection results should be made with a clear understanding of the causes of various conditions that may be encountered during the coating process and their effects on the ultimate objective of providing corrosion protection. The American Society for Testing and Materials (ASTM) and the International Organization for Standardization (ISO) both have specifications that contain the minimum requirements necessary for a hot dip galvanized coating on fabricated steel articles. Coating inspections of hot dip galvanized steel usually involve two elements, thickness measurements and a visual surface inspection. Correct measurement techniques and accurate interpretation of the results are necessary to provide an acceptable hot dip galvanized coating.
Keywords: zinc coatings, hot dip galvanized steel, galvanized coatings, metallic coated steel, coating thickness measurements
In this paper the approach of an Oil Company is demonstrated from the initial choice between different primers: inorganic zinc and organic (epoxy) zinc., to all the preliminary pre-qualification tests, the subsequently field test performed, and the procedures adopted, costs included.
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Since 1982, there has been a move to Thermal Sprayed Aluminum (TSA) coating in the “splash zone” of offshore structures. Our experience indicates that an experience applicator, good surface preparation and quality of wire combined to achieve required thickness and apply the sealer to seal the entire surface.
Corrosion Under Insulation (CUI) in pipingc systems consumes a significant percent of the maintenance budget in the petrochemical industry. Prevention of CUI by the use of (1) thermal spray aluminum, (2) stainless steel pipe, (3) expanded metal cages for personnel protection instead of insulation and (4) aluminum foil wrapping are discussed in terms of long term protection, installed cost and Life cycle cost.