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Evaluating the location-based risk of corrosion is critical to a number of fields of industry. Within naval aviation, knowing the risk of corrosion from environmental factors can be used to ensure that maintenance intervals are properly planned. From a basic research aspect, understanding how different sites behave allows researchers to better correlate how performance at a standard test site can be extrapolated in future research efforts. However, a survey of literature and conversations with many corrosion experts has shown variability in how environmental factors are assessed.
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This document is to serve as a guide towards location selection criteria for researchers measuring the risk of environmental corrosion. It is not a set of instructions for how to build a standardized test site with well-defined exposure conditions. Rather, the goal of this document is to provide guidance on how to select test locations when pre-installed exposure racks or defined test areas are not established. While this document is part of a group of standards designed to quantify environmental severity for the aerospace and defense industry, this standard is intended to be applicable to all industries.
Corrosion costs the US Department of Defense billions of dollars annually, with the impact of corrosion estimated at $20.6B in fiscal year 2016. It continues to be one of the leading causes of aircraft unavailability and accounts for a significant portion of maintenance labor and costs. Corrosion management practices are chosen to minimize maintenance costs while maximizing the availability of an asset.