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CUI (Corrosion under insulation) refers to localized corrosion under thermal insulations, which pose integrity risks to the hydrocarbon facilities. 1 CUI is reportedly a driver behind 40-60% of failures in the facility piping. Smaller-sized piping (i.e., diameter < 4”) are even more prone to CUI, whereas reportedly 81% of failures in small-sized piping are due to CUI. 2 CUI-related failures and associated efforts comprise 10% of a facility’s maintenance budget. Management of CUI risks has always been challenging as it involves maneuvering numerous governing factors. The key driving factor behind CUI is the aerated moisture that comes from soaked thermal insulations.
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