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A new and versatile waterborne solid epoxy resin dispersion with good flexibility and improved shear stability is presented. When this binder is used, high performance metal primers can be formulated without the use of anti-corrosion pigments. This is highly desirable since the toxicological effects of zinc phosphate and other zinc-based salts are causing environmental concerns.
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Coating formulators have demonstrated ingenuity in complying with stringent VOC regulations while keeping the same standard of high performance. Significant research and development in recent years has shown that two-component waterborne epoxies can deliver comparable performance to solvent borne epoxies, and that novel single-component waterborne coatings possess outstanding corrosion resistance and aesthetic properties.
Coatings designed for heavy duty applications in the Marine & Protective Coatings market are exposed to aggressive environments such as strong chemical solvents, marine atmospheres, UV light, abrasion, among others. Nowadays, the major part of the commercially available products that target this industry are solvent borne.