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In gas-oil separation plants (GOSPs), multiphase crude is separated, degassed and then dehydrated before being shipped to stabilization plants for further processing. Typically, in ageing oil fields, the crude is accompanied by large volumes of formation water that is separated in GOSPs using three-phase production traps, which are large horizontal vessels, using a gravimetric separation process where water collects and settles at the vessel’s lower part.
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The range of factors affecting the susceptibility of equipment to corrosion under insulation (CUI)are numerous. Some of these factors might be controlled through better design, more robustinstallation procedures, and using better quality coatings. However, there are other risk factors such as operating temperature, material type, and environmental conditions that cannot be easily modified.
Army Regulation (AR) 11-42, Army Corrosion Prevention and Control Program, requires that program managers and engineers use a risk-based approach (RBA) to identify the corrosion susceptibility on critical components and the consequence to the overall system. Department of the Army Pamphlet (DA PAM) 11-42 provides an example of generic procedures for conducting a risk-based approach. The goal of this project was to develop a detailed, standardized process for conducting a risk-based approach during CPC planning.
The authors look into the various factors that need to be taken into consideration when specifying coating systems for tank coatings and linings for existing carbon steel storage tanks.