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Of the most severe operations in the oil and gas industry are operations under high pressure and high temperatures where pressures and temperatures exceed 1000 psi and 212°F (100°C). Such operations may contain a variety of chemical constituents such as CO2 and H2S gases, hydrocarbons, and water. To address corrosion issues, materials engineers look into either upgrading to expensive alloys or use protective coatings.
Changing conditions in the Oil and Gas industry are yielding greater corrosion protection challenges to the owners and operators of refineries, terminals, pipelines, railcars etc. Internal lining schemes which have traditionally been used for the storage and transport of crude oil and refined fuels may no longer be appropriate. The aggressive nature of crude oil (higher temperatures and more sour nature), high purity refined products and the increased use of biofuels globally necessitate the demand for better linings and more certain test results.
This paper will explore several variables which affect the tungsten carbide coating material deposited by a high velocity thermal spray process (HVTS) on Oil & Gas components such as valve sealing components (gate, ball, seat) and on other equipment (pistons for example on BOP’s or Blow Out Preventers). The purpose of coating these components is to gain wear/abrasion resistance as well as to impart some corrosion resistance.