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UNS N08935 is a new versatile super austenitic alloy with extreme pitting resistance as indicated by its pitting resistance equivalent number (PREN) of 52. It can be used in a broader temperature range than superduplex and hyperduplex stainless steels, offers good weldability and is more cost-effective than Nickel-based materials which make the grade a good candidate for O&G applications, refineries, and chemical industries.1,2
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Alloy 35Mo is a new versatile Ni-alloy which has corrosion and mechanical properties comparable to advanced Ni-base alloys, with the benefit that it can be processed like a stainless steel. The alloy was recently designated UNS N08935 with the composition 35Ni-30Fe-27Cr-6.5Mo-0.28N and has a PREN of 52. This paper presents the mechanical and physical properties of the material and results from corrosion testing. Corrosion results from general corrosion testing in acid environments, together with results from stress corrosion cracking testing in chloride environments and pitting corrosion testing show that UNS N08935 can be used in harsh environments in many applications, e.g. heat exchangers in refinery industry and equipment with seawater cooling. UNS N08935 also has high mechanical strength, and good weldability has been shown using Alloy 59 as filler metal.
Material selection to get “fit-for-purpose” alloys is an important task that corrosion engineers face in their daily work. Two common ways of attacking such a challenge is by testing different alloys in environments similar to the application in a laboratory environment or installing samples in actual operating equipment. In the latter, testing is usually time consuming and might require plant turnovers to get access to the equipment for sample installation.