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From day to day, Robots advance from testing in labs to operating in the outside world. Theindustrial application of Robotic technologies continually increases, providing unique solutions fordifferent challenges. Flare System is an important and critical equipment required for continuoussafe operations for any petrochemical plant addressing proper burning of excess hydrocarbongases, unusable gases which cannot be recovered or recycled, and gas flaring protects againstthe dangers of over-pressure. This paper discusses the different types of robotic inspection,advantages, and limitations based on actual site demonstrations. As an innovative case, here tointroduce actual business case for close aerial inspection and surveying technique to avoidpolyethylene plant shutdown and providing a reliable inspection technique for on-stream integrityevaluation for the flare tip. Drones, formally known as unmanned aerial vehicles (UAVs), are aflying robot that can be remotely controlled, and offer an innovative inspection method launchedbetween 2006-2008 for Engineering professional aerial inspection and surveying using RemotelyOperated Aerial Vehicles (ROAVs). The visual inspection detection accuracy of (ROAV) offerhigher than the normal visual inspection and easily approach all the flare structure from fourdirections. Drone inspection cost is competitive considering the cost of maintenance to dismantlethe flare tip. Drone inspection can be used to assess the elevated flare parts for any seriouslydamage in order to define a clear maintenance scope ahead of shutdown.
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