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The research described in this paper was carried out with the objective of establishing any correlation between coating performance and the results of cathodic disbondment testing. Experiments were carried out using 13 coatings. Nine samples of each coating were studied in a total of 117 experiments.
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Aircraft reliability and maintainability are critical to their availability and operation. One of the biggest threats to aircraft availability is corrosion of aircraft systems. The annual cost of corrosion for Air Force aviation and missiles is estimated to be $5.67B dollars, or 23.6% of total maintenance costs for this equipment, and 2.1 million non-available hours. It is estimated that for defense acquisition programs 60 – 80% of the total life cycle cost is associated with the operation and support (O&S) phase.