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Key qualification and testing requirements, as well as a full implementation process as outlined within the ASME PCC-22, Article 4.1, Nonmetallic Composite Repair Systems: High Risk Applications.
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As the service conditions for non-metallics becomes ever more challenging, their reliability and fitness for service evaluation requires more refined levels of testing. For elastomers used in HPHT sour conditions, the need to evaluate their ability to continue to seal requires testing that closer represents them as an elastomer seal and not as an elastomer material. This paper discusses new methods to test new techniques for the use of sour gas to conduct rapid decompression testing and new functional testing techniques to measure their ability to seal. The increased use of composite materials in more aggressive service has required new evaluation approaches to be developed and new standards written to match. This paper also discusses these new test methods for testing at a material and a pipe level within these standards.
Corrosion in metallic industrial equipment, pipework, and vessels, when left unchecked, can lead to the full deterioration of wall-thickness. The presence of through-wall defects may lead to loss of production and costly shutdowns, in addition to environmental and safety hazards. One solution to this issue is the installation of a repair system using composite materials, which are durable for decades, easy to install, and a cost-effective to deploy option for bringing industrial equipment back to operation, even after a leak is detected. Internationally recognized organizations, such as ASME and ISO, set the rules for the design methodology, material testing, and training of personnel for this type of repair method.
HISTORICAL DOCUMENT. This standard recommended practice covers the care, handling, transportation, and installation of internally plastic-coated (IPC) oilfield tubular goods and accessories (IPC material). It presents guidelines for the proper care, handling, and installation of IPC oilfield tubular goods and accessories.
Rare earth elements (REE) and lithium are metals that are considered critical materials due to their use in electronics, magnets, batteries, and a wide variety of industrial processes important for the economy and military preparedness. Today, these metals are commonly harvested as metal oxide, halide or hydroxide minerals. Fiber reinforced p with even greater design temperatures lastic (FRP) has been used with great success for more than 50 years to build corrosion resistant mineral processing equipment.
As the petroleum and energy industries relentlessly push boundaries to achieve operational efficiency and sustainability, the materials they utilize come under increasing analysis. Historically dominated by metallic components, downhole applications are witnessing a transformative shift towards non-metallic composite material such as Glass Reinforced Epoxy (GRE) tubulars. These non-metallic solutions guarantees enhanced durability, cost-effectiveness, and resistance to the corrosive environment.
This paper will focus on the use of composites to repair and protect piping in the facility environments. Composites as a preventative option for location of soil-to-air interfaces and pipe support locations and the ability of composites to repair bends and restore the structural integrity of the facility piping will be discussed. Testing and currently in use examples will be used to show the benefit of composites in facility integrity systems, including the ability to keep the facility safe while avoiding a costly shutdown
Fiber reinforced polymer (FRP) and other polymeric materials are used in many ways to reduce and manage corrosion damage for industrial, infrastructure and municipal applications. It is common practice to use the term “resin” for polymers in these materials. This paper uses polymer interchangeably with resin. This paper will also only consider glass fiber reinforcements.