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Picture for Carbon Steel and Stainless Steel Cathodic Protection Design Data in Deepsea Water – Influence of the Environment on the Biofilm Cathodic Activity
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Carbon Steel and Stainless Steel Cathodic Protection Design Data in Deepsea Water – Influence of the Environment on the Biofilm Cathodic Activity

Product Number: 51319-13124-SG
Author: Erwan Diler
Publication Date: 2019
$20.00

In natural seawater many parameters might influence the cathodic protection current demand such as potential temperature dissolved oxygen content biofilm and fouling activity and calcareous deposit formation. The actual deepsea environment cannot be easily reproduced at laboratory scale at the levels measured in deep sea.In this study the influence of the depth on the cathodic protection criteria of carbon steel and stainless steel was investigated in intermediary (1020 m depth) and deep water (2020 m) at the same location. For this purpose at set of corrosion and environmental sensors as well as metallic coupons were exposed during 327 days in Azores in the Atlantic Ocean.On stainless steel characteristic cathodic depolarizations due to biofilm activity were observed in intermediary and deep water. However a strong cathodic activity induced by the biofilm was only measured in deep water. Thus a potential ennoblement on stainless steel in presence of biofilm is not necessary associated to a strong cathodic activity (current demand). The obtained results show that the increase in the current density induced by the biofilm depends on the limiting parameter of the reaction which can be under anodic or cathodic control. Thus as a function of the environment and the experimental setup a “strongly-active” or “weakly-active” biofilm can be formed on stainless steel. Under cathodic control high current densities were measured after several months in deep water. When the above conditions are favorable to a “strongly-active” apparition a strong CP depolarization might appear.In this study new autonomous biofilm sensors exposed for the first time in open and deep water appear relevant to discriminate cathodically “strongly-active” and “weakly-active” biofilm.For carbon steel the cathodic protection data collected in situ show that the initial and mean (after 11 months) current densities are higher than those recommended by the DNVGL RP B401 standard. Although mean current densities are expected to continue to decrease slowly with the exposure time so tending to the standard recommendations the DNVGL RP B401 standard might not be conservative in terms of current densities criteria for studied environments.

Picture for Carbon Steel Corrosion On Production Environment, Evaluating The Impact Of CO2 Partial Pressure, BSW And Oil Characteristics On Tubular Life Extend
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Carbon Steel Corrosion On Production Environment, Evaluating The Impact Of CO2 Partial Pressure, BSW And Oil Characteristics On Tubular Life Extend

Product Number: 51321-16868-SG
Author: Merlin C. E. Bandeira; Rogaciano M. Moreira; Felipe S. Assunção; Oscar R. Mattos; Gustavo L. Vaz; Jefferson R. Oliveira; Ilson Palmieri; Bruno Diehl Neto
Publication Date: 2021
$20.00
Picture for Case Studies of Thermal Fatigue Damage in Duplex and Stabilized Stainless Steel
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Case Studies of Thermal Fatigue Damage in Duplex and Stabilized Stainless Steel

Product Number: 51319-13271-SG
Author: Naif Alabri
Publication Date: 2019
$20.00

Thermal fatigue is a specific type of fatigue failure mechanism that is induced by cyclic stresses generated due to repetitive fluctuations in the temperature. These temperature change in the material induces thermal expansion (or contraction) and if surrounding material or external constraints hinder this expansion thermal stresses arise. The degree of damage is affected by the magnitude and frequency of the temperature swings and typically appears in the form of one or more surface cracks on the component.This paper presents two case histories of thermal fatigue failure along with detailed metallurgical analysis of stainless steel pressure components in a downstream Aromatics plant.The first case study is on failure of a UNS31803 duplex stainless steel heat exchanger tubing that occurred after four and half years in service. The damage was in the form of multiple parallel circumferential surface cracks with few cracks propagating through the wall thickness of tube. The equipment was subjected to a temperature differential of about 100 deg C every 4 hours of operation during alternate heating & cooling cycle.The second failure discussed is on 6” diameter UNS32100 process piping after around ten years of service. This is primarily a thermal mix point wherein demineralized water is injected in a hot gas stream resulting in a temperature gradient of more than 100 Deg C. The failure mode was also characterized by many circumferential cracks at location of injection as well as about 2-3 diameters downstream injection point.Keywords: Thermal Fatigue Stainless Steel Cyclic stresses Temperature differential

Picture for Case Study - Suspected SAC In Recovery Boiler Screen Tubes Revealed A Manufacturing Defect
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Case Study - Suspected SAC In Recovery Boiler Screen Tubes Revealed A Manufacturing Defect

Product Number: 51321-16587-SG
Author: Catherine A. Noble, P.E.
Publication Date: 2021
$20.00
Picture for Case Study of AC-Induced Corrosion on Buried Pipeline: Field Test and Mitigation Design
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Case Study of AC-Induced Corrosion on Buried Pipeline: Field Test and Mitigation Design

Product Number: 51321-16374-SG
Author: Yi Liang/ Yanxia Du/ Xun yuan/ Le Chen
Publication Date: 2021
$20.00