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Oil sands operations may give rise to various corrosion risks such as pitting corrosion crevice corrosion microbiologically induced corrosion and abrasion-corrosion. This paper focuses on the abrasion-corrosion resistance of various stainless steels and wear resistant carbon steels.
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As part of a project to develop a database of seawater corrosion resistance including resistance to microbiologically-influenced corrosion (MIC) seawater, MIC exposure tests of five stainless steel alloys were undertaken for three and six month durations.
Current test regimes and acceptance levels as concerns the strong detrimental influence on toughness and corrosion resistance of intermetallic particles (IMP) in the microstructure of duplex stainless steels.
Duplex systems, also known as painting over hot dip galvanized steel, are extremely effective corrosion protection systems. However, careful surface preparation techniques need to be used to alleviate potential coating failures. The age and characteristics of the galvanized coating should be used to determine what type of surface preparation is needed. Surface preparation should develop an anchor profile for the paint without removing the zinc coating.