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Numerical Simulation of Under-film Corrosion of Coated Steel Panels with Multiple Coating Defects in Marine Environments

Corrosion in the water ballast tank (WBT) is caused by under-film corrosion originating from point or linear coating film defects. Osawa et al.(Proc. OMAE2016-54508) developed a two-dimensional cellular automaton (CellA) for under-film corrosion analysis and succeeded in consistent analysis of coating film deterioration and corrosion depletion. In CellA analyses the cellular automaton parameters governing coating performance and metallic corrosion are given by random number fields without spatial structure. This is over-simplified for large panel simulation and it is necessary to improve CellA in consideration of non-uniformity of the parameters. In this report corrosion tests of coated steel panels with multiple scribes are performed showing non-uniformity in coating blistering and corroded surface profile. Next a generation technique for non-normal random field with a spatial covariance structure is developed. This technique is adopted in the cell automaton parameter determination process. With this improved CellA program the under-film corrosion simulations of multiple-scribed coated panels are carried out. The calculated probability of occurrence of the cross-sectional asymmetry is compared with that measured. Based on this result the effectiveness of the developed analysis method is verified.

Product Number: 51319-12969-SG
Author: Naoki Osawa
Publication Date: 2019
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New Two-Stage Corrosion Protection System Extends the Life of Concrete Structures

Product Number: 51319-13011-SG
Author: David Whitmore
Publication Date: 2019
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Corrosion of reinforcing steel is a leading cause of concretedeterioration such as spalling cracking and delamination of reinforced concrete structures.This paper describes a new self-powered two stage anode system used to control corrosion in reinforced concrete structures. This two-stage system combines the high level performance of an impressed current cathodic protection system (ICCP) with the long-term maintenance-free capabilities of an alkali-activated galvanic cathodic prevention system (GCP).Impressed current and galvanic corrosion protection systems are beneficial in extending the service life ofchloride contaminated and damaged concrete structures. ICCP systems are typically powered by an outside DC power source such as a transformer/rectifier and can provide a lifetime of corrosion protection if suitably maintained. Galvanic systems use metals such as zinc that are more electronegative than steel in concrete. Galvanic systems are often used when simplicity is desired as there is no power supply involved and maintenance is minimal.This single-unit second generation hybrid system does not require complex wiring or an external DC power supply. Once installed the anode automatically provides an initial phase of high charge density that passivates active corrosion (Stage 1). The anode automatically switches to provide long-term maintenance-free galvanic protection (Stage 2) when the impressed current stage is complete.As a result this self-powered two-stage system provides a long-term maintenance-free corrosion protection alternative for reinforced concrete structures.