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In this work selected corrosion phenomena occurring in disc brake systems are reviewed. For the first time, a galvanic series, summarizing the electrochemical performance of several brake system components, is presented and case studies are discussed as well. The case studies focus on corrosion issues which are related with the three major components of a car disc brake system, namely the: a) Aluminum caliper; b) brake pads and associated friction materials; and c) cast iron disc. It is shown that: a) the parameters for the anodization of Aluminum calipers should be carefully tuned on the basis of the specific Al alloy, in order to obtain an anodic layer capable to withstand the galvanic coupling existing between the caliper and nobler components; b) friction materials composition must be optimized in order to avoid shear adhesion phenomena between brake pad and disc due to the growth of corrosion products at the interface between the two; and c) it is possible to mitigate the corrosion of cast iron brake discs by modulating the carbon morphology, alloy elements concentration and microstructure. The manuscript demonstrates that electrochemical techniques are of fundamental importance in order to pursue a corrosion-resistance-oriented design of future braking systems for automotive applications.
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Internal corrosion is a serious concern for the oil and natural gas pipeline industry, and it can negatively impact the integrity of infrastructure necessary for production, transportation, and storage of these volatile energy media. The natural gas delivery system in the U.S. includes 528,000 km (328,000 miles) of transmission and gathering pipelines. Over the past 30 years, corrosion has caused ~25% of incidents in natural gas transmission and gathering pipelines, and 61% of these incidents related to corrosion were caused by internal corrosion.
Sulfide stress cracking has special importance in the Oil and Gas (O&G) industry due to the considerable amount of hydrogen sulfide that may be present in the processed fluids. Furthermore the increasing interest of the O&G industry on high grade tubulars to work at high pressure make of the sulfide stress cracking phenomenon an important issue in the safe operational conditions assessment of Oil country Tubular Goods (OCTG).Consequently the adequate determination of fracture toughness value (i.e.: K-mat) is of fundamental importance for fitness for purpose evaluation. Particularly the fracture toughness of OCTG materials in aggressive media is usually determined using DCB specimens and the obtained K-limit values are the employed for fracture assessment. Although Method D using DCB specimens has been and is the recognized testing methodology for QA/QC purposes in pipes manufacturing its validity as a fracture resistance parameter for burst pressure estimation of flawed pipes (FAD) remains uncertain and therefore alternative methods are being assessed.In the present paper an experimental program is described on C110 and T95 materials testedin aggressive environments. K-limit from conventional DCB tests and K-threshold from SENT specimens under constant loading are compared and discussed. The K-mat obtained from both testing techniques are employed to calculate the burst pressure of flawed pipes using API 579 equations and compared against the failure pressure from API PRAC III full scale test result (Work Group 2315). The presented results and discussion allow to incorporate a further insight on an alternative testing method and specimens geometry for brittle burst assessment of flawed pipes in an aggressive media.
Laminations are manufacturing defects that result because of presence of inclusions or air during pipeline plate making. They might present a challenge in identification during ILI inspection as magnetic flux does not identify lamination because it does not have metal loss. Ultrasonic on the other hand can detect lamination, but it does not differentiate from a metal loss.
This paper discusses the many concerns related to new pipeline construction. Includingsafety, testing, documentation and lessons learned. Also addressed are abovegroundstorage tanks and some of their construction issues.