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Environmentally-Assisted Cracking (SSC And SCC) Of Martensitic Stainless Steel OCTG Material In Sour Environment In 5%Nacl And 20%Nacl Solution

Martensitic stainless steels for OCTG materials are widely used in sweet and mild sour conditions. Environmentally-assisted cracking (EAC) is a major corrosion-related issue when using stainless steels as OCTG materials. The EAC in specific oil/gas well conditions with sour environments is defined as sulfide stress cracking (SSC) and stress corrosion cracking (SCC). The SSC is a type of cracking caused by hydrogen embrittlement, which is attributed to a cathodic reaction under acidic conditions, while SCC is associated with an anodic reaction. SSC testing for martensitic stainless steels for OCTG material is often carried out at or near ambient temperature under conditions simulating condensed water, and SCC tests are conducted at higher temperatures under conditions simulating formation water and/or the brine availability test.

Product Number: 51322-17563-SG
Author: Yuichi Kamo, Yusuke Mizuno, Yasuhide Ishiguro
Publication Date: 2022
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$20.00
$20.00

This paper mainly deals with the environmentally-assisted cracking (EAC) behavior of martensite-based stainless steel OCTG materials of (1) Modified-13CR-110 grade (13Cr-5Ni-2Mo), (2) 15CR-125 grade (15Cr-6Ni-3Mo-Cu: UNS S42625) and (3) 17CR-110 grade (17Cr-4.5Ni-3Mo-Cu-W: UNS S42825) in 5 mass% and 20 mass% NaCl solutions with 0.01 MPa H2S - 5 MPa CO2 at temperatures from 24 °C to 200 °C (75 °F to 392 °F) and pH from 3.0 to 4.0 by Four Point Bent Beam (FPBB) tests. Also, the corrosion rate was evaluated by the weight loss method. The experimental results demonstrated that the tested martensite-based stainless steels did not show a cracking-susceptible temperature region at around 80 °C to 100 °C (175 °F to 210 °F), unlike duplex stainless steels. In addition, the results revealed that the applicable conditions of the martensite-based stainless steels are limited by EAC in the lower temperature region and by the corrosion rate at higher temperatures. In order to judge whether EAC is based on a SCC-typical anodic reaction or SSC-typical a hydrogen-embrittlement caused by cathodic reaction, the fracture surfaces of the post-testing specimens were investigated by using Modified-13CR-110 under sour conditions of 20 mass% NaCl solution at 24 °C and 50 °C (75 °F and 122 °F). The fracture surface is brittle with intergranular cracking and quasi-cleavage. It indicates the crack is caused by SSC (hydrogen embrittlement), because quasi-cleavage can be observed only in SSC but not in SCC. At least, at tested corrosion environment, it can be concluded that the domain map in EAC for martensite-based stainless steel is limited by both SSC at low temperature and corrosion rate at high temperature.

This paper mainly deals with the environmentally-assisted cracking (EAC) behavior of martensite-based stainless steel OCTG materials of (1) Modified-13CR-110 grade (13Cr-5Ni-2Mo), (2) 15CR-125 grade (15Cr-6Ni-3Mo-Cu: UNS S42625) and (3) 17CR-110 grade (17Cr-4.5Ni-3Mo-Cu-W: UNS S42825) in 5 mass% and 20 mass% NaCl solutions with 0.01 MPa H2S - 5 MPa CO2 at temperatures from 24 °C to 200 °C (75 °F to 392 °F) and pH from 3.0 to 4.0 by Four Point Bent Beam (FPBB) tests. Also, the corrosion rate was evaluated by the weight loss method. The experimental results demonstrated that the tested martensite-based stainless steels did not show a cracking-susceptible temperature region at around 80 °C to 100 °C (175 °F to 210 °F), unlike duplex stainless steels. In addition, the results revealed that the applicable conditions of the martensite-based stainless steels are limited by EAC in the lower temperature region and by the corrosion rate at higher temperatures. In order to judge whether EAC is based on a SCC-typical anodic reaction or SSC-typical a hydrogen-embrittlement caused by cathodic reaction, the fracture surfaces of the post-testing specimens were investigated by using Modified-13CR-110 under sour conditions of 20 mass% NaCl solution at 24 °C and 50 °C (75 °F and 122 °F). The fracture surface is brittle with intergranular cracking and quasi-cleavage. It indicates the crack is caused by SSC (hydrogen embrittlement), because quasi-cleavage can be observed only in SSC but not in SCC. At least, at tested corrosion environment, it can be concluded that the domain map in EAC for martensite-based stainless steel is limited by both SSC at low temperature and corrosion rate at high temperature.

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Environmentally-Assisted Cracking of Martensitic Stainless Steel Octg Material in H2S-Saturated Condition at Room Temperature to Elevated Temperature

Product Number: 51319-13227-SG
Author: Yasuhide Ishiguro
Publication Date: 2019
$20.00

In martensitic stainless steel used in H2S-saturated condition SSC is regarded as a main concern rather than SCC in material selection for each specific well condition. In this paper by adding hydrogen embrittlement results at elevated temperature environmentally-assisted cracking (EAC) data of SSC and SCC for are reported by using autoclave-based test results. The test condition is based on (1)temperature of 24C(75F) to 200C(392F) (2)20% and 5% NaCl solution (3)actual YS@in-situ as applied stress in four-point-bend-beam specimens (4)pH3.0@in-situ to pH5.0@in-situ which was adjusted by four factors of (a)partial pressure of 5MPa CO2 (b)partial pressure of 0.01MPa H2S (c)0.5%CH3COOH and CH3COONa addition as pH adjustment and (d)temperature.Judging from the domain maps of EAC for 13%Cr-added to 17%Cr-added martensite-based stainless steel OCTG materials the non-failure domain for each sample is limited by cracking and/or corrosion rate. In terms of cracking as testing temperature is higher each material has higher cracking-resistant. More precisely no SSC (SCC) happens anymore at the higher temperature than SSC (or SCC) begins not to occur when an autoclave test was carried out by elevating temperature from room temperature (24C 75F). In terms of corrosion rate it tends to have the higher value when an autoclave test is carried out at the higher temperature. The stability of passivation and protective surface layer on each stainless steel are related to the resistance for these two parameters. Higher-alloyed martensite-based stainless steel has better performance in both cracking and corrosion rate. In addition it was found that martensitic stainless steel do not have the specific cracking-susceptible temperature range at around 80C to 100C (175F to 210F) temperature which duplex stainless steel are said to specifically fail.