Sulfide stress cracking (SSC) is critically dependent on the environment, microstructure, stress intensity
and hydrogen content in the steel. Many years of industrial experience and laboratory tests have
helped to define safe conditions for carbon manganese steels, including weldments, to hardnesses no
greater than 22 HRc (parent) and 250 HV5 or HV10 (weldments). It has been suggested that plastically
straining a material prior to exposure to the sour environment may invalidate this. This study examines
the response of four welded carbon manganese steels, typical of the pipeline industry, to laboratory
based SSC testing after a variety of plastic strain regimes. The strain regimes were designed to be
representative of those seen by pipelines during the laying procedure; including the cyclic strains seen
due to reeling.
This study reports the results of a Joint Industry Programme run by TWI. Whilst the results were not
always consistent, SSC was found in specimens that fulfilled the ISO15156 hardness requirements.
Keywords: stress corrosion; carbon manganese steels; pipeline steels; strain; sulfides; sour gas;
cracking; hardness; welded joints; MAG welding